Open Source Ecology - User contributions [en]

Kavitha Swaminathan

2014-10-11T05:37:29Z

Kavitha:

* Secured welder,
* provided administrative assistance,
* participated in work days and production runs.

Grinding, beginner welding, and beginner mechanic badges.

[[Category:People]]

File:Energy-eco.png

2013-03-23T17:15:00Z

Kavitha: Kavitha uploaded a new version of "File:Energy-eco.png"

File:Energy-eco.png

2013-03-21T00:41:40Z

Kavitha:

Slide - Energy Production Ecology

2013-03-21T00:41:10Z

Kavitha:

*If we have material resources for (metals, semiconductors, glass, rubber, and plastic) - is it possible that we have enough energy to produce these from the raw materials? That requires energy. Our answer is: solar energy.

[[File:Energy-eco.png]]
[[Image:3b-Solarenergyeco.png]]

File:OSEPhil.mp4

2013-03-20T06:15:02Z

Kavitha: Kavitha uploaded a new version of "File:OSEPhil.mp4"

File:OSEPhil.mp4

2013-03-20T04:03:03Z

Kavitha:

Slide - Open Source Philosophy - Microscale Civilization Goal

2013-03-20T04:02:26Z

Kavitha:

[[File:OSEPhil.mp4]]

TED Fellows Luncheon Talk

2013-02-22T07:54:53Z

Kavitha:

=TED Fellows Luncheon - 3 Minute Talk - Wednesday, Feb. 27, 2013=

Hi. My name is Marcin '''(blue slide with my name)'''. I was born in Poland '''(picture of my hometown)''', and left at the age of 10 - when tanks of the communist regime were rolling down my streets - a grey time of material scarcity. '''(tanks rolling down my streets)'''. I never forgot what it's like when resources are scarce and people fight over opportunity.

This is part of what led me to start a group called Open Source Ecology- '''(OSE slide)''' a social enterprise. We have identified the 50 most important machines that it takes to build a small civilization with modern comforts. This includes everything from a tractor, to an oven, to a circuit maker. We call this the Global Village Construction Set '''(blue GVCS Icons Slide)'''. This is an open source civilization starter kit - a life-size lego set '''(picture of legos)''' - that allows a farmer, a builder, an entrepreneur - to lower the barriers to distributed production. '''(open business models slide)''' We are a collaborative open platform that provides access to know-how and tools which allow individuals to achieve material security, autonomy and abundance. '''(economic progression from primitive to industrial to post-scarcity economy)'''

At TED 2 Years ago, I was propelled to the world stage with my TED Talk '''(picture from Inc.com)'''. What has this done to me?

Absolutely nothing...if we don't count:

#The talk now has 1.1M hits at TED.com
#$1.1 of funding, each of which was from people who found out about me throught the TED talk
#Participation in the SupporTED Collaboratorium '''(slide)'''- where 10 TED Fellows are surrounded by 40 coaches and mentors for an intense weekend of development
#Innumerable speaking, collaboration, and media opportunities. My favorites are Huffington Post Best of TED 2011 '''(slide)''' and Time Magazine Best Inventions of the Year 2012. '''(SLIDE)'''

We have continued our development - from 8 different machines built at the time of TED '''(show graph up to 2012)'''- to 65 prototypes from the construction set and over a dozen replications from our open blueprints - in 5 countries around the world. '''(show the evolution of this graph as an animation of one after another popping in)'''.
We were able to build a workshop '''(slide)''' and living facility '''(slide)''', from our own bricks. The highlight of last year was that we have achieved the production of our compressed earth brick press in a single day in our production facility. '''(slide)'''. We would like to build each of the 50 Global Village Construction Set machines in a single day.

Before I went to TED in 2011, I met someone who told me something weird - that after I went to TED, I would need a secretary to handle the phone. Now I know what they were talking about.

So what now? Last year was certainly a bunch of growing pains, and now we're trying to stabilize the organization. Adrian Hong, '''(slide)''' Senior TED Fellow Emeritus, is helping us structure and onboard a solid executive team. We are recruiting an Operations Manager and Product Lead, Documenter, and Community Manager. We would like to scale to 144 enterprise incubators and open source economy development centers ('''zooming in on small civilization slide''')- all working to train people and provide revenue and products for use. We want an efficient open economy that accelerates innovation and creates a sustainable future for as many people as possible, as fast as possible. ('''Victor Hugo Slide''')

TED Fellows Luncheon Talk

2013-02-22T07:54:14Z

Kavitha: /* TED Fellows Luncheon - 3 Minute Talk - Wednesday, Feb. 27, 2013 */

=TED Fellows Luncheon - 3 Minute Talk - Wednesday, Feb. 27, 2013=

Hi. My name is Marcin '''(blue slide with my name)'''. I was born in Poland '''(picture of my hometown)''', and left at the age of 10 - when tanks of the communist regime were rolling down my streets - a grey time of material scarcity. '''(tanks rolling down my streets)'''. I never forgot what it's like when resources are scarce and people fight over opportunity.

This is part of what led me to start a group called Open Source Ecology- '''(OSE slide)''' a social enterprise. We have identified the 50 most important machines that it takes to build a small civilization with modern comforts. This includes everything from a tractor, to an oven, to a circuit maker. We call this the Global Village Construction Set '''(blue GVCS Icons Slide)'''. This is an open source civilization starter kit - a life-size lego set '''(picture of legos)''' - that allows a farmer, a builder, an entrepreneur - to lower the barriers to distributed production. '''(open business models slide)''' We are a collaborative open platform that provides access to know-how and tools which allow individuals to achieve material security, autonomy and abundance. '''(economic progression from primitive to industrial to post-scarcity economy)'''

At TED 2 Years ago, I was propelled to the world stage with my TED Talk '''(picture from Inc.com)'''. What has this done to me?

Absolutely nothing...if we don't count:

#The talk now has 1.1M hits at TED.com
#$1.1 of funding, each of which was from people who found out about me throught the TED talk
#Participation in the SupporTED Collaboratorium '''(slide)'''- where 10 TED Fellows are surrounded by 40 coaches and mentors for an intense weekend of development
#Innumerable speaking, collaboration, and media opportunities. My favorites are Huffington Post Best of TED 2011 '''(slide)''' and Time Magazine Best Inventions of the Year 2012. '''(SLIDE)'''

We have continued our development - from 8 different machines built at the time of TED '''(show graph up to 2012)'''- to 65 prototypes from the construction set and over a dozen replications from our open blueprints - in 5 countries around the world. '''(show the evolution of this graph as an animation of one after another popping in)'''.
We were able to build a workshop '''(slide)''' and living facility '''(slide)''', from our own bricks. The highlight of last year was that we have achieved the production of our compressed earth brick press in a single day in our production facility. '''(slide)'''. We would like to build each of the 50 Global Village Construction Set machines in a single day.

Before I went to TED in 2011, I met someone who told me something weird - that after I went to TED, I would need a secretary to handle the phone. Now I know what they were talking about.

So what now? Last year was certainly a bunch of growing pains, and now we're trying to stabilize the organization. Adrian Hong, '''(slide)''' Senior TED Fellow Emeritus, is helping us structure and onboard a solid executive team. We are recruiting an Operations Manager and Product Lead, Documenter, and Community Manager. We would like to scale to 144 enterprise incubators and open source economy development centers ('''small civilization slide''')- all working to train people and provide revenue and products for use. We want an efficient open economy that accelerates innovation and creates a sustainable future for as many people as possible, as fast as possible. ('''Victor Hugo Slide''')

TED Talk Main

2013-02-18T01:25:21Z

Kavitha:

[[File:OSE_Slideshow.pdf]]

TED Talk Main

2013-02-18T01:24:40Z

Kavitha:

[[File:OSE_Slideshow.pdf|TED Talk slides]]

TED Talk Main

2013-02-18T01:24:22Z

Kavitha: Created page with "TED Talk slides"

[[Media:OSE_Slideshow.pdf|TED Talk slides]]

File:OSE Slideshow.pdf

2013-02-18T01:19:08Z

Kavitha: Main TED Talk slide deck

Main TED Talk slide deck

User:Graham Robertson

2013-01-20T03:56:29Z

Kavitha:

Also see: http://opensourceecology.org/wiki/Graham_Robertson

=Contact=
grobertson29@gmail.com
Skype: grobertson29

=Work Plan/ Contract=

http://opensourceecology.org/wiki/Graham_Robertson_Contract

=Log=
<html><iframe src="https://docs.google.com/document/pub?id=1_aiDF2n8_CVbL1nicmHpT6R86Rc8r7ZYejLC7FJuNjc&embedded=true" width="800px" height="400px"></iframe></html>
==7.1.12==

I awoke at 7 to Aaron getting me up to help with stuffing hay into the ceiling. We shared some coffee and got the rest of the ceiling stuffed. The hay coats you in a fur of chaff, so I went on a run to the lake, had a quick dip, and came back. The rest of the day was pretty relaxed. I am compiling the house guidelines that we have written during our house meetings so far.

*I could only find house meeting notes from July 8 and 21. Might anyone have the other meeting notes and be willing to add any remaining guidelines from past proposals?

House Guidelines

No bleach in the drains. Alternatives: Dish Soap, Baking Soda, Vinegar

Nobody eats others' foods without asking. Share shelf/cabinet is fair game!

Personal items are taken away from bathroom upon leaving.

We all clean our dishes right after using them.

RO rejects 4 gallons per every 1 gallon. Take boiling water out of the tap. Put RO water in the gallon jugs when you can.

Drink Tap water at your own risk, or boil it.

Things you dont know can be very dangerous. Ask before you touch stuff.

Return objects to electronics station after use.

Regarding Microtrac and general development styles, I consulted our Agile/Scrum guru Vann, and he introduced me to Contract-First Design. This means that we define parameters for each interface before starting design, so that contributors can run wild with innovation, while keeping within necessary limits and specs of our rationale.

Here I have listed the interfaces and began listing their parameters.

https://docs.google.com/spreadsheet/ccc?key=0AnPs1ULLrKSZdDBEak1NcjFIQXB3aVcxMFdXcUtGblE#gid=0

==7.30.12==

So the wiki decided not to post my last entry from the 28th.

RECAP:

I had a cold for the past three days and finally feel physically functional. I still feel more mentally aloof than normal. Drinking lots of caffeinated tea to get back on track--Microtrac, that is.

Friday our Microtrac team had its first Scrum Planning Meeting. I am grateful for Vann's help in clarifying the process and meaning of Scrum and Agile development. Our task board is here: https://scrumy.com/barnyard28hoarders

We have three active remote collaborators: Ben from Australia, Andy from Baltimore and James from Oklahoma. We have made some great progress since Friday and I feel really excited and comfortable with my role as Scrum master: one who directs and guides the project's process. At first I felt overwhelmed when I assumed the roles of researcher, designer, builder, documenter, etc. Now I see myself as a stakeholder: I want to see this built so that I can replicate it in Texas. My parents are designing and building a new home this year. Site preparation will be much easier and cheaper with a microtractor, plus I plan on major earthworks in the next few years while we set up a sustainable food system.

I assume another stakeholder: you, being the rest of the world, our biggest customer. Would you buy or build a compact utility loader that is replicable, low cost, and easy to fabricate? Industry standards cost 15-20 grand: most people are willing to pay less than half that for a reliable, used car. Materials and labor for OSE machines have shown 70% decrease in cost for Industry Standard tools. Because it is a replicable design, people all over the world can build it and improve on our design, remix it to meet their needs, and contribute documentation. Am I preaching to the choir here or is anyone new to OSE actually reading this? Maybe I am just clarifying for myself.

I talked to Aaron today; he requested taking time off Microtrac to gain velocity and focus on CEB production. So after this design sprint (Friday) we will probably review the designs and make more changes. Then, we will see where we are at prior to CEB production. If time allows, we plan a sprint for parts sourcing and build of Microtrac V2.
==7.27.12==

Experimenting with Checkvist.com for organizing my time.

<html><iframe src="http://checkvist.com/checklists/139149-my-projects" scrolling="auto" width="400" height="400" frameborder="0"></iframe></html>

Tomorrow I am going to my first ever auction. We hope to get a good deal on a bandsaw.

==7.24.12==

FeF is the first place I have worked with where people joyfully work until after midnight, then get up with little sleep and do it again. I have worked on many projects and organizations where my energy was drained at the end of the day because of opposed project management styles without shared intention.

In my years since leaving school, my vision has been forming and honing. I abandoned some values and held onto others. Through all my empowering and hopeless moments, the idea of a world that values sharing and open collaboration endures and grows stronger. The OSE paradigm enables this vision, and I am grateful to be able to contribute.

Woke up early and went to Savannah with Aidan to help unload three power cubes at a small engine repair shop. A husband and wife run the business out of their garage; they seem to make a good team and the guy was really knowledgeable. Hope to mine more insights about the workings of the cubes when we pick them up. We stopped in St. Joseph and picked up some mistic metal mover, found a groovin tape by Loggins and Messina in Marcin's truck.

Your mama dont dance and your daddy does not rock and roll.

Found a source in KC for water cisterns. They can give us quotes on any kind of fittings, manholes, insulation, inlets etc. There are many options that can be factory installed/modified. At our next water meeting, TBD, we will discuss options to consider for cisterns.

Aidan is leaving in four weeks and wants to see the microtractor built before leaving. We will be holding a scrum planning meeting, if anyone wants to join the team, see the following discussion on [https://groups.google.com/forum/?fromgroups#!forum/microtractor-development Microtrac Development's Google group.]

Also posted to http://www.TractorByNet.com, asking for peer review on our current concept drawing.

==7.20.12==

Priorities:

Water system
*Parts sourcing
*Integrated site design
Surveying
*9 more 1000 foot lines at 50 ft intervals...180 data points total
*Scrum update video halfway
Cold Saw
*milling remaining parts
*double threaded rod

==7.19.12==

<html><iframe width="560" height="315" src="https://www.youtube.com/embed//EhrwoVja74Y" frameborder="0" allowfullscreen></iframe></html>

Here is what I have been working on since last weekend with Bri, Aidan, Yoonseo, and Alex. I helped Bri mill, drill, grind, and tap while learning how to use the mill and surface grinder and work on welding. We had a lot of fun building this thing, and we will be able to use it to cut parts to make more cold saws and more!

I plan to use the skills I learned this week in CEB production runs, and prototyping Microtrac II, which is now being reworked in Solidworks by Aidan. Andrew Spina is developing a [https://docs.google.com/spreadsheet/ccc?key=0Akre6PDjx-eFdEVadHN2NG5haTNVbFNnWWRuZW9ZV2c#gid=0 rubric for modular drive systems], specifically for suburban use cases. I imagine more drive system rubrics will be developed for small farm and construction purposes. I think we can also assume different sets of implements will be needed for certain use cases:

*farming: tillers, chippers, mowers, balers, buckets, backhoe
*suburban: mowers, tillers, snow throwers
*construction: trenchers, buckets, backhoe, levelers, concrete mixers, etc.

Dorkmo has generated some [https://docs.google.com/folder/d/0BwxMMqGvwTM-T242Vmo5Y1Y5T28/edit?pli=1 awesome tracks CAD], designed to be cut on the Torch Table prototype II. Again developments can be closely followed on [https://groups.google.com/forum/?fromgroups#!forum/microtractor-development Microtrac Google group]. The mailing list is open to the public.

We still need to create a survey for SMEs on frame geometry, hydraulic design, motor/shaft supports, track design, implement designers, mini/loader/skid steer industry insiders.

==7.18.12==

Today was the last day working with Bri and I am really grateful for her willingness to train us on the mill, welding, tapping, etc. Also thanks to Aidan for guiding me in the shop during my first days and everyone here for welcoming me to the FeF community. I am thrilled to know you all and share this exciting work.

We started assembling the Cold Saw around dusk today, and have tomorrow morning before Bri leaves to get as far as we can. I will do a Scrum update before she leaves. Also painting the Ironworker!

I am lying in bed and feeling guilty about asking the Greeks to go to bed at 1 AM.. Sometimes it is hard to understand people because you are constantly together. I am having a hard time caring for others' needs because I am losing sleep due to their noise. I wish there were more thin building wings where people are able to party and enjoy themselves without disturbing others, or being disturbed. I am sad to say I believe the cause is in the building's design. The space is too deep and there is no private or hidden place except by isolating oneself in a bedroom, where there is no real peace, quiet or privacy (only visual). It is this fundamental problem that I see as a hindrance to true comfort and harmony with each other.

I would like to step back and look at how far FeF has come. I can't imagine living here without a dignified kitchen and food storage. I am grateful to have a place to gather in the shade, protected from the elements. Any building is better than what was here before, but I believe there is a lot to learn from being Hablab's first inhabitants.

==7.17.12==

Today's me and Fef's one month! Let's look back at this month's accomplishments:

Learned:

*basics of electrical wiring
*how to solder, wire breadboards, differentiate between diodes, capacitors, and resistors
*welding, surface grinding, milling, cutting, tapping,
*basics Solidworks
*using Virtual Machine to dual boot with alternative OS
*how to facilitate consensus style meetings

other:

*helped Aidan build a welding table
*saw torch table prototype II cut its first sheet
*drank milk warmed by cow utter
*abstained from smoking for 3 weeks and counting after two years of habit
*organized HabLab construction workspace
*built a pallet chair
*plastered much of HabLab's remaining rooms and walls
*organized Microtrac development, team building
*published Microtrac industry standards analysis
*surveyed 40 elevation data points at FeF

Today I helped Bri in the shop on milling and grinding more parts for Cold Saw, then surveyed 20 more points with Gabi. We are moving swiftly across the site. We will be skipping the tree line tomorrow and moving to FeF East

==7.16.12==
We started the day by prioritizing during our scrum meeting. We organized all the user stories by priority, then each person placed one post it note next to the project they wanted to work on. Yoonseo had placed three post it notes, and it was interesting to see how difficult it is for us to emotionally detach from the 2 or more projects to which we are committed. I chose surveying today.

Gabi and I surveyed 1000 ft of the property. We got 20 data points at 50 ft intervals. We will be developing a grid of elevation data points before making any major changes to the landscape (terraces, ponds, berms, swales). I think our main plan of action at present is to get the data points, mark the contours, and then go through with a string trimmer and lay all the plant stalks on contour to form "brush berms." Also called chop and drop technique. Ragweed is abundant here and the pollen is an allergen for many. So cutting it at the stalk in early fall and laying it on contour will help prevent erosion, allergies, spreading of seed, and build organic matter right where it is needed.

Surveying only took a couple hours for a thousand feet, and there was a bit of a learning curve, so we will be improving on our speed every day. The sun takes a lot out of me.

I worked for a couple hours with Bri on milling Cold Saw parts. I learned how to use a cutter on the mill and how to sharpen the cutter blade.

==7.13.12==
Got to work on milling more parts for Cold Saw. I learned how to tap a hole (making threads for bolts) and use the Bridgeport mill as a drill press. We also learned how to use a vice and torch to heat and bend pieces of metal into clean corners.

I am now researching long term water storage systems, the first being rainwater catchment from HabLab roof runoff. Read the report on rainwater harvesting, published [http://openfarmtech.org/wiki/Water here.] I do not know much about well drilling so feel free to update our research on deep wells on the aforementioned page.

==7.12.12==

I have been ill with what WebMD calls Gastroenteritis since Monday. It's time to bounce back! Marshall and I discussed CEB Hopper design changes on Monday. I plan to help draw up the new hopper design in Solidworks, if and when I can get it working on my Windows 7 Virtual Machine. I started a Google group called [https://groups.google.com/forum/?fromgroups#!forum/microtractor-development Microtrac Development.] Dorkmo and Andrew Spina joined the discussion and we are defining a rubric to guide design of modular drive systems. We expect there will be many different use-cases where the unique needs of terrain, costs, ease of fabrication, etc will come into play.

Bri and Yoonseo are starting the first build of the [http://openfarmtech.org/wiki/Cold_Saw Cold Saw] today. I helped Bri mark some pieces for a motor mount and a blade guard. Bri demonstrated using a circle cutter with a torch, like a compass for torches. This machine is going to be so awesome. It is amazing to see how fast such a valuable tool can come together. All the fabrication drawings are uploaded on GitHub thanks to Yoonseo.

We held a meeting to assess the problem of clean water scarcity. We are now starting a new clean, sealed storage system with a few barrels; we hope this lowers the risk of sickness from washing or brushing teeth with the unfiltered water.

==7.6.12==

Worked more on Microtrac research today. Updated the [https://docs.google.com/spreadsheet/ccc?key=0AnPs1ULLrKSZdDBENTdYSmVlcmlGTzZCSFJKS3hFcFE#gid=0 Status Brief.] Made some shelves for the back room of HabLab. We need as many shelves as we can get here.

==7.5.12==

Building progress is on hold until we get a better plan for the construction of the rest of Hablab. Marcin did not like our somewhat haphazard installation of the ceiling panels. I agree, there are gaps where mice can get in. He wants the building to "look good" as it is a showcase for CEB building. So Matt will be spending the rest of the week making plans for moving forward on construction. I spent a few hours on Microtrac research, published [https://docs.google.com/spreadsheet/ccc?key=0AnPs1ULLrKSZdFFKZ00yYTRZVjVYdmRwRnlGTUNaMHc#gid=0 Industry Standards Analysis.] I am very excited to have discovered [http://www.kanga-loader.com/ Kanga Loaders out of Australia.] They are the first designers of mini loaders/ skid steers. in 1980 they created the concept of a motorized wheelbarrow. The prototype resembles the simple boxy frame of Lifetrac.

I have also decided I am not qualified to fully design Microtrac. Marcin had greater ambitions than me. I have mostly theoretical knowledge about the inner workings of tractors, engines, hydraulics, frame geometry. Research and development management is where my abilities lie. I would rather put my energy into pooling resources and contacts. I am willing to make preliminary drawings, as I do understand what works based on Industry Standards. As for reworking in Solidworks, I want to learn this, but I will need some guidance and support. I am very excited to be contributing to this project, and have direct interest in seeing Prototype II built before leaving in fall (I plan to use this in landscaping ponds, terraces, swales, berms, gardens, house foundations etc). I would like to begin developing the design at a workshop somewhere in Dallas or elsewhere.

==7.4.12==

Matt and I worked til five today putting up ceiling panels and stuffing with straw. We got about 90 sq ft installed. Made a bonfire and had a good time as a group.

==7.3.12==

We now have more raw milk than filtered water. I am drinking about two to one milk to water. I am surprised by how great I feel. I never drink this much milk, if any.
Matt and I started on installing ceiling panels and stuffing straw today. It was a bit of a rocky start as the screws kept falling as we were drilling. Once the panels were up it was fast work to stuff the cavities with straw. We need at least one extra hand to help installing panels. It is much more worthwhile work than doing wood 1x8 ceiling boards. All the toil of 15 minutes for a 3 ft ceiling panel is much better than cutting to size each board and taking thrice as long to secure 3 ft of wood, and less expensive. Maybe not as aesthetic, but aesthetic doesnt seem to be the theme of HabLab.

I am still slowly making progress on Microtrac Industry Standards Analysis spreadsheet. I would like to dedicate time to finishing today when I have a free hour. Also making a simple iteration of our new Microtrac design in Sketchup.

==7.2.12==

Lots of excitement here. Matt and I went over plans for finishing HabLab and cleaned up the construction workspace. We organized lumber into like piles, then [http://www.youtube.com/watch?v=jJKS5vtEemw&feature=plcp I made CEB shelves and organized tools]. I feel much more calm and clear with everything organized.

[http://www.youtube.com/watch?v=vsi-nWcD-So&feature=context-cha Good cow is settling in] and loving the forage here (former primarily grain fed diet). Gabi says this is her 'spring fling' which means she is peaking in production as there is so much forage available.

I met with Marcin and discussed design changes for Microtrac. We will be using track designs similar to Bobcat, but with metal wheel design for ease of replication and interchangeability. The design will become even smaller as the power cube will be used as part of the structure. I enlisted the help of the Greek students to use their Solidworks skills for the first drawing.

==7.1.12==
Worked on plaster for most of the day. Aidan and Chris chipped in for a bit. I am grateful for the help. I have finished plastering almost two rooms. Matt, our construction director and I discussed plans for finishing construction of these rooms. I am very excited to work with him. I appreciate his care of research and planning before acting. We also talked about safety and organization. The rooms I have been working in have tools, lumber and materials in the way of paths and work space. Tomorrow we will work on cleaning up the rooms and organizing tools and materials. I still have some plaster left over that needs to be applied.

I came up with an idea for cooling HabLab that works into a bigger, unofficial plan for Creating Microclimate and Gathering Places Around HabLab. When I first arrived, I noticed the need for many improvements (I realize we are still in the construction phase). 1. social gathering space. this could take the form of outdoor rooms with food plants and trees serving as privacy hedges, and shade. 2. erosion control. I see terraces as the main strategy for surrounding Hablab with fertile soil, good food, shade, and prevention of flooding and erosion. Terraces with low sitting walls also serve as the main structure for creating gathering places. 3. Cooling and shade. We HabLab dwellers have observed most heat coming into the building is caused by reflection from the ground into the southern living room windows. When the bedroom doors are closed, the rooms stay an average of 10 degrees cooler in the day. We have discussed options for low energy cooling. Ideas include cross draft/stack effect ventilation, and earth cooling tubes. I am envisioning an arbor that spans at least the south facing windows, extending 10-15 ft in front of the house. This arbor would provide structure for growing kiwi, grapes, berries, and other deciduous edible vines. In the winter they die back, letting the low winter sun into the living room. This could also extend into the solar arc concept of having trees planted on the north, west, and east sides of a house to cool the building.

We had an awesome soccer game today, thanks to Aidan's diligence in creating a small field for us to host our games. It ended abruptly when the ball was kicked into a thorny locust tree. Bri and I let the chicks out and watched them chase each other and fight over mulberries and bugs.

==6.30.12==
Had our first house meeting today. Gabi taught consensus methods for decision making. We passed a meeting agenda around for people to write ideas they wanted to speak about. I liked what everyone had to say. We chose a structure for organizing chores, and discussed shop safety, cooperative food buying, workshop organization, and options for cooling HabLab. Spent a few hours stuccoing. Got one wall done, then spent the day at the lake. Aidan got a rowboat and picked us up. We went on a voyage and they tried to maroon me on the other side of the lake. Nice try Aidan.

==6.29.12==
Spent most of the day plastering. Got two walls done.

==6.28.12==
I attempted a digging knife for Gabi today, which proved to be unnecessary since we have hand shovels whose edges can be sharpened. Still I got to practice my welding and grinding skills.

==6.27.12==

Today was a food extravaganza. I started on sauerkraut, made a lentil soup and rice dinner for everyone, and showed Yoonseo how to make bread. He loves to document. Check out our [http://opensourceecology.org/wiki/Sourdough_Bread sourdough bread baking instructions]. I spent a few hours addressing envelopes to be sent worldwide to our kickstarter supporters. During late afternoon I joined Gabi and Aidan in the workshop and welded some pieces of metal together and called them hand hoes. Gabi needs hand tools for weeding and digging in the garden. Today I am going to make a digging knife.

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==6.26.12==

Aidan and I spent most of the afternoon running around Maysville and Cameron shopping for envelopes and stamps to mail the kickstarter rewards. We returned around 4 and I spent the rest of the day plastering the east rooms. Need to figure out how to control the quality of the plaster. Had a good bean lentil chili made by Gabi and then Yoonseo and I got straight to our breadboard temperature controller lesson. We worked from 9 til midnight. By the end of the night I knew how to solder, wire breadboards, differentiate between diodes, capacitors, and resistors. I liked the way Yoonseo teaches. We first went over basic principles of Ohm's theory of resistance, roles of diodes, capacitors, resistors, and general layout of the circuit. He had me solder a few practice wires and then we got right to building the board. By then end of the night I was exhausted.

==6.24.12==

12.15AM
After Scrum, familiarized myself with the Flashy XM Control Panel. It was overwhelming at first, but now I see it as a helpful and innovative tool to organize research and development. Spent rest of today stuccoing the outer south wall. Had a good day working alone and getting back to mud plastering. I missed working with earthen plasters. It reminds me of working on the pallet house with [http://texasnaturalbuilders.info Texas Natural Builders] in Pine Ridge, SD. Yoonseo and I finally gave up trying to install Ubuntu from a USB Flash Drive containing a bootable .DMG file. He gave in to everyone's advice to use Virtual Machine. It was a fast and easy success. Documentation is here:
http://opensourceecology.org/wiki/Ubuntu_Mac
^Needs peer review from Mac users interested in running Ubuntu^

Plan for tomorrow:

#Help Yoonseo with peer review. (the ability to peer review his work using Ubuntu was the main reason for our research, plus I wanted to try it anyway).
#Start filling out Industry Standards Analysis spreadsheet for Microtrac.
#Plaster East rooms

==6.23.12==

Woke up, heard the rain and was so grateful that the cardboard and hay got a nice soaking. Gabi covered the paths in the garden with cardboard just before the storm. There were 30 mph winds heading straight north. I hope the Hablab will be able to handle 60 mph, because we were all scared watching the overhangs rattle. Today I plan to work on the new scrum board, get kickstarter magnets punched and counted. We need 380.
...1 AM: Scrum board is up and magnets are punched. Aidan is testing the magnets to see if they can be glued to the punches. I made a sweet potato stew for the group, conversed with a Polish family from Chicago about systemic change, helped Aidan clean up the kitchen. Today is my sixth day here, and I feel comfortable, empowered, and free. I love everyone I have met here and I am looking forward to starting production runs of the Liberator. The workshop is getting close to optimal efficiency and organization! Soon we will be able to cut sheet metal with the torch table instead of by hand. I want to do an update video with Gabi on the garden progress tomorrow, make some shower curtain rods, and go to the lake and drink beer and swim. I have learned to keep my intentions focused on my desires and needs, but to relinquish expectations and assumptions. I dont know if I will be able to do what I want, only the goal.

==6.22.12==

Today was workshop organization. We started by finalizing our shop layout in Sketchup with Chris, Aidan and Aaron. I am amazed to see all we did today. Update vid from tonight on shop organization.

<html><iframe width="560" height="315" src="https://www.youtube.com/embed//hb8VjeM19r0" frameborder="0" allowfullscreen></iframe></html>

I periodically glanced at the work Gabi and Aidan were doing in the field, plowing and fence building. There are many lessons to be learned from the Lifetrac that will benefit Microtrac prototype II.

1. Width must be narrow to be able to spin in place.

2. Needs rear attachment for plows and other towed implements

3. Loader arm shaft must be placed farther back to prevent tipping.

More to come later. Feel free to add to this list.

From 5-9PM Gabi and I finished up working in the garden. We tweaked the beds' height and width, covered with soaked cardboard and hay. Tomorrow we will fill in the paths with either carpet or cardboard. We will be planting corn, beans, and squash on the north side and sorghum and millet on the south. I have enjoyed the freedom to choose how I spend my time. I spent a few hours organizing in the shop and a few in the garden. And I am glad to work longer hours rather than appeasing a boss's demands. I look forward to be able to direct my own work AND carve out a locally sufficient enterprise based on GVCS. Vann arrived today. He will be working on gathering a remote team to develop the power inverter. When Gabi and I finished we returned to Hablab and yum pasta and soup made by Aidan and Yoonseo.

==6.19.12==

15 Chicks went outside today for the first time.
Started the day by repairing wires and extending the welding power to the southeast corner of the shop. We rearranged and cleaned the scrum board to accommodate for general/daily house tasks on one board and specific shop/agriculture tasks on the other. Aidan and I worked on building another welding table. I spent about an hour machining four small squares with holes for the legs, my first time using the mag drill and abrasive saw. Aidan and I were both frustrated when we discovered none of the power cubes were working, so we were not able to use the iron worker. I was amazed by how fast the ironworker is compared with the abrasive saw. We just have a little more to do tomorrow and we will have a new table! I am really grateful to have Aidan guiding and helping me develop my skills. Yoonseo hosted a great class on Solidworks. I am trying to download Windows 7 so I can dualboot and use Solidworks on Mac.

==6.18.12==

To Do this week

Clean up of shop and Hablab, familiarize myself with organization of shop

refine short/long term work plan,

Solidworks class with Yoonseo, Microtrac Mob?

Plaster "hotel rooms"

...ended up killing the chick with the splayed leg. I am relieved she didnt suffer any longer.. Heavy breathing, somewhat immobile. I am glad to have the support of everyone here as this was my first time killing an animal. Gabi helped me with some words of gratitude towards the thing...

Participated in my first Scrum meeting and helped organize tools, shelves, and tables. Rewired the welding cables overhead, learned about wiring. Learned how the power inverter works. Practiced my first ever weld. Helped Aidan grind down some newly built welding tables. Tomorrow I will help make another welding table and practice more welding and grinding. We set up the new welding area at the end of the day. After dark we saw the first ever cutting of metal with the CNC Torch table Prototype 2. Very exciting! The neighbor and local gardener Walt brought over a cake, and it just so happens it is Yoonseo's birthday. I made lentil soup and then we celebrated with cake and presents for Yoonseo.

==6.17.12==

Jose left today, along with Creation Flame who brought Bri along for a week. My Dad got up at dawn to go back to Dallas. I wish he had been able to stay with us on Father's Day.
Aaron and Gabi went to pay for the new resident cow, while Yoonseo, Chris, Darren and I went to Pony Express lake and enjoyed swimming, eating, drinking, napping. Aaron met us after returning from the trip to pay for the cow. I enjoyed the constructive discussions had while at the lake. We grilled some meat on the campfire behind Hablab when we got back.
<html><a href="http://s33.photobucket.com/albums/d83/moondog451/?action=view&current=IMG_1028.jpg" target="_blank"><img src="http://i33.photobucket.com/albums/d83/moondog451/IMG_1028.jpg" border="0" alt="Photobucket"></a></html>

grilling on Darren's last night at FeF

<html><a href="http://s33.photobucket.com/albums/d83/moondog451/?action=view&current=IMG_1029.jpg" target="_blank"><img src="http://i33.photobucket.com/albums/d83/moondog451/IMG_1029.jpg" border="0" alt="Photobucket"></a></html>

==6.16.12==

My dad and I spent all day today driving, arrived around 7. First thing we saw was the tricked out LifeTrac. We were welcomed Chris DeAngelis, and Aaron from Creation Flame. Witnessed some torch table testing. Learned a bit about stepper motors. Met the rest of the crew over at Hablab as they finished a day of stuccoing. The plaster is looking really smooth and strong for being just sand/clay. I am guessing this is because of the sand used, with its irregular, sharp grains. We were also introduced to the new flock of chicks in the incubator. A couple were having a hard time hatching, and Aaron assured me it will damage their muscles and bones to pick the shell away. It was eventually ignored and helped out of the shell and we now have a chick with a splayed leg. Not sure what to do, but it was a very direct learning experience. Trust the gentle voice in your heart!

[[Image: rod_phillips.jpg|Rod Phillips]]

[[Category:Graham]]
[[Category:Personal Logs]]

Template:Staff and contractors

2013-01-20T03:55:22Z

Kavitha: /* Volunteers */

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{{clear}}
{{About}}
== Office of the Executive Director ==
{{department
| image = marcinted.jpg
| head = Marcin Jakubowski, PhD
| title = {{{ED|Executive Director}}}
| username = Marcin
| description = {{{OED-desc|A Polish-American who is starting a new civilization -- from scratch -- in the Midwestern US. Marcin came to the U.S. from Poland as a child. He graduated with honors from Princeton and earned his PhD in fusion physics from the University of Wisconsin. Frustrated with the lack of relevance to pressing world issues in his education, he founded Open Source Ecology in 2003 in order to make closed-loop manufacturing a reality. He began development on the Global Village Construction Set (GVCS) (see his 2011 TED Talk), an open source DIY tool set of 50 different industrial machines necessary to create a small civilization with modern comforts.

His work has recently been recognized in his acceptance as a [[2012 TED Senior Fellow]], a [[2012 Shuttleworth Foundation Fellow]], and his TED Talk was named the top 6th in the [[Huffington Post Best of TED 2011]]. His goal is to create the open source economy - an economy that optimizes both production and distribution - while providing environmental regeneration and social justice. To this end, Marcin is currently building a team of global collaborators and on-site builders for his land-based facility - to take this from concept to reality. He believes that the open source economy is a prerequisite to autonomy that allows people to pursue mastery - consistent with higher purpose.}}}
| team =
{{staff member
| name = Parker Bonnell
| username = Parker Bonnell
| position = {{{EA|Executive Assistant to the Executive Director}}}
| image = Parker_Headshot.jpg
}}
}}

== Global Village Construction Set - Machine Development ==
{{department
| image = 079.JPG
| head = Yoonseo Kang
| title = Machine Developer
| username = Yoonseo Kang
| description = The [[Global Village Construction Set|Global Village Construction Set]] is a modular, DIY, low-cost, high-performance platform that enables fabrication of the 50 different Industrial Machines that it takes to build a small, sustainable civilization with modern comforts. See [[Global_Village_Construction_Set#Key_Features|Key Features]]
| team =

{{staff member
| name = Tom Griffing
| username = Tom Griffing
| position = Machine Developer <br/>[[Power Cube|Power Cubes V, VI, VII]]
| image = Tom-Griffing---02.jpg
}}
}}

== Fundraising ==
{{department
| image = Aaron_Makaruk_-_cropped.jpg
| head = Aaron Makaruk
| title = Director of Development
| username = Aaron Makaruk
| description = The fundraising team develops revenue opportunities to further the mission of Open Source Ecology.
| team =
<span></span>

}}

== Agriculture ==
{{department
| image = OSE_Team_-_Gabrielle_Leblanc.JPG
| head = Gabrielle LeBlanc
| title = Farm Manager
| username = Gabrielle_LeBlanc
| description = The agriculture team manages agricultural operations at Factor e Farm.
| team =
}}

== Global Village Construction Set - Documentation ==
{{department
| image = OSE_Team_-_Tristan_Copley_Smith_-_2.JPG
| head = Tristan Copley Smith
| title = Video Communications Director
| username = Tristan
| description = The documentation team creates replication materials to assist independent builders of the Global Village Construction Set.
| team =

{{staff member
| name = Jacob Dalton
|username = Jacob Dalton
|position = Documentation Team Member
|image = Jacob_Screenshot.jpg
}}

{{staff member
| name = Ian Midgley
| username = Ian Midgley
| position = Video Communications Collaborator
| image = 10558759_l_e63be68383907914e60ea725df3df9a4.jpg
}}

}}

== Information Technology ==
{{department
| image = Ecruz.jpg
| head = Elifarley Cruz
| title = IT Manager
| username = Elifarley
| description = The IT team manages our web sites and supports online operations.
| team =

}}

== Volunteers ==
{{department
| image = Kavitha.jpg
| head = Kavitha Swaminathan
| title = Volunteer
| username = Kavitha
| description = Open Source Ecology is fortunate to attract volunteers from all over the world.
| team =
{{staff member
| name = Aidan Williamson
| username = Aidan Williamson
| position = Volunteer<br/>June - August, 2012
| image = OSE_Team_-_Aidan_Williamson.JPG
}}
{{staff member
| name = Graham Robertson
| username = Graham_Robertson
| position = Volunteer<br/>June - November, 2012
| image = OSE_-_Graham_Robertson_-_3.JPG
}}

}}

== Past Participants ==
{{department
| image = OSE_Team_-_Marshall_Hilton.JPG
| head = Marshall Hilton P.E.
| title = Production Director<br/>July - September, 2012
| username = Marshall Hilton
| description = These are previous contributors who lived and worked at Factor e Farm.
| team =
{{staff member
| name = Will Cleaver
| username = William
| position = {{{TGV|Transcendent Global Villager}}}
| image = William.jpg
}}
{{staff member
| name = Will Bratton
| username =
| position = Hardware Developer
| image = Will_Bratton.JPG
}}
{{staff member
| name = Jershonda Baker
| username = Shonda
| position = Volunteer
|image = Shonda_2.jpg
}}
}}

</div>
</div>
__NOTOC__

Graham Robertson

2013-01-20T03:54:00Z

Kavitha: /* Contact */

=Contact=
[[File:OSE_-_Graham_Robertson_-_3.JPG|300px|right]]
grobertson29@gmail.com

Skype: grobertson29

Facebook: Graham Robertson

Youtube: http://youtube.com/tidnull

=Work Plan=

=Workshop=

==Month I: June 17-July 17==

Learn how to use shop tools
#Oxy torch
#CNC torch table
#Lathe
#Plasma cutter
#Drill Press
#Iron worker
#CNC mill
#Grinder
#Cold saw

Help with whatever I am able. I assume I will have a more concrete plan as I get situated.

*Update: Director of plaster cross training, mob on finishing HabLab interior plaster and exterior stucco

*Assist construction director in framing remaining rooms

=Month II: July 17-August 17=

==Construction==

#Assist in finishing remaining rooms in Hablab
#Begin site plan of Microhouse
#Surveying and long term site plan for Hablab Zone 1 with Gabi and Marcin
*Rainwater Cistern Storage design and implementation with Yoonseo
*Earthworks: Terraces, french drains, swales
*Food gardens
*Outdoor gathering places
*Solar arc of food trees on East West and North sides
*Cooling shade arbor on South side with deciduous food vines (grapes, hardy kiwi, annual veg)
*Pallet chairs!

==Microtrac Research and Development==

#Background Work
*Research: Existing related projects, Information Architecture, Analysis of Open Source Industry Standards,
#Strategic Development
*Work on Replication and Recruiting Strategy, facilitate Subject matter expert surveys, design challenges for OS tracks, flash mob teleconferences,
#Source materials and parts for Microtrac V2
#Begin Build of Microtrac

more to come

=Month 3: August 17-September 17=

==Production Runs==

#Assist with CEB production
*Fabrication and production process
*Assist at first, will help with odds and ends, and learn about shop tools in the process

#Power cube
*Assist with fabrication and production

#Lifetrac production

C. Wiki Documentation
a. Become proficient in editing wiki pages and inputting pictures, videos, text, etc
b. I can work on this somewhat before coming to FeF

D. Microtractor Design
a. Collaborate with Lifetrac fabricators, designers, etc to refine current design, increasing
interchangeability between LT and MT parts, while retaining small size, maneuverability,
general ease of use and maintenance of MT

E. Prototyping
a. Become familiar with Lifetrac ecology, research modularity and interchangeability with Microtrac
b. Apply newly gained shop skills in fabricating first MT frame, quick connect wheels, loader arms, etc with help of shop team

F. Field Testing
a. Can farming team use this tool in growing operations?
b. Shop team feedback
i. How can we decrease cost of materials while retaining sufficiency?
ii. Document solutions on wiki

c. Farm team feedback
i. Document problems and suggested improvements in maneuverability, traction, ergonomics on the MT wiki page
ii. Implement solutions
iii. Document progress on the wiki weekly

[[Category: Graham]]

File:Marcin2011.JPG

2013-01-15T02:49:17Z

Kavitha:

OSE Christmas Gift to the World 2012

2012-12-17T17:17:36Z

Kavitha: /* Process */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. We will get parts CNC cut prior to the day of the Production Run. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]. See also [[Radical Collaboration Strategy]]

=BOM=
The BOM includes 1/8" and 1/2" steel, plus hydraulics, cam rollers, and bolts from [[November 23, 2012 Collaborative Production Run]]. The steel order is minimized to include those parts not covered by CNC torch table cutting - [[File:sweigerxmas_steel.ods]]
=Redesign for CNC Torch Table=
'''See [[CEB Press CAM Files]]
'''

See the complete fabrication drawings - [[File:CEBIVFab.pdf]] - (they have many small mistakes, so use them for concept only). Also see overall project page for [[CEB Press]]. We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==Core Frame Assembly - CEB Frame==

===Frame DXF Files===

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]. Front faces prior to cut-ready: [[File:framefront.dxf]].

'''See [[Frame DXF Files]] for full library of indexed parts.'''

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Test-Driven Development===
We can model the real-life, 44" tall frame of the Brick Press prior to cutting it in 1/2" steel. The [[File:framefront.dxf]] should be tested as a model - via small CNC lasers or CNC routers - to verify that the model is correct prior to real life cutting. Download the file and CNC laser cut or route it. Glue (instead of welding) the lips on the u-channel and then put in bolts or pegs to bond everything together. 1/8" thickness scale model would mean a 1/4 scale model (real machine is 1/2" wall thickness) - so the 43" machine would now be about 11" tall.

<html><img src="https://docs.google.com/drawings/pub?id=1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs&w=600&h=400"></html>

[https://docs.google.com/drawings/d/1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs/edit edit]

===Explanation of [[File:framefront.dxf]]:===

(compression chamber cover plates are not included - this is just a test of the main frame assembly. 2 of these need to be cut, and the webbing of the vertical frame u-channel is needed as well. The lips of the face plates are not necessary at this time. See full CEB fab drawings at [[File:CEBIVFab.pdf]] (on [[CEB Press]] page) for reference.

<html><img src="https://docs.google.com/drawings/pub?id=1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ/edit edit]

Context:

<html><img src="https://docs.google.com/drawings/pub?id=15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos&w=720&h=500"></html>

[https://docs.google.com/drawings/d/15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos/edit edit]

===Request Emails to CAM Flash Mob===
See [[CEB Frame Test CAM Flash Mob Request]].

===Build Procedure in Metal===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==Frame Compression Chamber Cover Plates, Compression Chamber Spacer, Cylinder Mounting==
===Cylinder Mounting===

The cylinder mounting can be converted to adjustability tubing so that cylinder mounting can be varied up to 2" longer and 4" shorter to accommodate different cylinder types around the world. A long slot with welded flats that accept the round tubing can be used here, saving on modification time for others using different cylinders.

==CEB Drawer==
Drawer (1/2" steel parts) complete set without 1" rails: [[File:Drawer1.dxf]]. Ready for cleanup into actual file for CAM and for creation of [[Digital Fabrication Diagram]].

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected. This is an old drawing for conceptual purposes only:

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===

Get current drawing set [https://github.com/chuck-h/ose-cebpress-hopper/archive/master.zip zip file].

If you find errors or have drawing change requests please go to [https://github.com/chuck-h/ose-cebpress-hopper/issues?state=open issue tracker] and click on the "New Issue" button.

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.
'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==Arms==
The primary and secondary arms lend themselves to full CNC cutting, which provides significant time saving.

==CEB Grate==
The CEB grate can be redesigned for CNC torch table fabrication by shifting from 1/4"x2"x2" angle to 1/2"x3" flats for the frame.

=Other Parts=
Parts for the shaker, solenoid valve mounting plate, quick connect mounts for solenoid valve, hopper supports, sensor holders, and cam roller supports - can be cut on the torch table. The CNC torch table does not apply to tubing, hydraulics components, or electronics.

==Shaker==
Here is the redesign for CNC on the shaker assembly.
==Supports & Tubing==
The tubing can't be cut on the torch table with time savings. This includes:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions
==Electronics==

=Digital Fabrication Diagrams=
*[[Frame Digital Fabrication Diagram]]
*[[Drawer Digital Fabrication Diagram]]
*[[Arms Digital Fabrication Diagram]]
*[[Hopper Digital Fabrication Diagram]]
*[[Balance of Parts Digital Fabrication Diagram]]

=Distributive Enterprise=

==Ergonomics==
See [[Brick Press Digital Fabrication Ergonomics]]

==Business Development==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Marcin Jakubowski]] - Production Run Director
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Yoonseo Kang]]
*[[Gabi LeBlanc]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[http://www.jarboeinitiative.com| Nick Ward-Bopp ] Kansas City
*[[Fred Eisele]] - guest True Fan, TN
*Eric Potash - guest True Fan, Kansas city

OSE Christmas Gift to the World 2012

2012-12-17T17:10:07Z

Kavitha: /* Process */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. We get parts Laser cut prior to the day of the Production Run. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]. See also [[Radical Collaboration Strategy]]

=BOM=
The BOM includes 1/8" and 1/2" steel, plus hydraulics, cam rollers, and bolts from [[November 23, 2012 Collaborative Production Run]]. The steel order is minimized to include those parts not covered by CNC torch table cutting - [[File:sweigerxmas_steel.ods]]
=Redesign for CNC Torch Table=
'''See [[CEB Press CAM Files]]
'''

See the complete fabrication drawings - [[File:CEBIVFab.pdf]] - (they have many small mistakes, so use them for concept only). Also see overall project page for [[CEB Press]]. We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==Core Frame Assembly - CEB Frame==

===Frame DXF Files===

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]. Front faces prior to cut-ready: [[File:framefront.dxf]].

'''See [[Frame DXF Files]] for full library of indexed parts.'''

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Test-Driven Development===
We can model the real-life, 44" tall frame of the Brick Press prior to cutting it in 1/2" steel. The [[File:framefront.dxf]] should be tested as a model - via small CNC lasers or CNC routers - to verify that the model is correct prior to real life cutting. Download the file and CNC laser cut or route it. Glue (instead of welding) the lips on the u-channel and then put in bolts or pegs to bond everything together. 1/8" thickness scale model would mean a 1/4 scale model (real machine is 1/2" wall thickness) - so the 43" machine would now be about 11" tall.

<html><img src="https://docs.google.com/drawings/pub?id=1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs&w=600&h=400"></html>

[https://docs.google.com/drawings/d/1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs/edit edit]

===Explanation of [[File:framefront.dxf]]:===

(compression chamber cover plates are not included - this is just a test of the main frame assembly. 2 of these need to be cut, and the webbing of the vertical frame u-channel is needed as well. The lips of the face plates are not necessary at this time. See full CEB fab drawings at [[File:CEBIVFab.pdf]] (on [[CEB Press]] page) for reference.

<html><img src="https://docs.google.com/drawings/pub?id=1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ/edit edit]

Context:

<html><img src="https://docs.google.com/drawings/pub?id=15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos&w=720&h=500"></html>

[https://docs.google.com/drawings/d/15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos/edit edit]

===Request Emails to CAM Flash Mob===
See [[CEB Frame Test CAM Flash Mob Request]].

===Build Procedure in Metal===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==Frame Compression Chamber Cover Plates, Compression Chamber Spacer, Cylinder Mounting==
===Cylinder Mounting===

The cylinder mounting can be converted to adjustability tubing so that cylinder mounting can be varied up to 2" longer and 4" shorter to accommodate different cylinder types around the world. A long slot with welded flats that accept the round tubing can be used here, saving on modification time for others using different cylinders.

==CEB Drawer==
Drawer (1/2" steel parts) complete set without 1" rails: [[File:Drawer1.dxf]]. Ready for cleanup into actual file for CAM and for creation of [[Digital Fabrication Diagram]].

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected. This is an old drawing for conceptual purposes only:

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===

Get current drawing set [https://github.com/chuck-h/ose-cebpress-hopper/archive/master.zip zip file].

If you find errors or have drawing change requests please go to [https://github.com/chuck-h/ose-cebpress-hopper/issues?state=open issue tracker] and click on the "New Issue" button.

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.
'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==Arms==
The primary and secondary arms lend themselves to full CNC cutting, which provides significant time saving.

==CEB Grate==
The CEB grate can be redesigned for CNC torch table fabrication by shifting from 1/4"x2"x2" angle to 1/2"x3" flats for the frame.

=Other Parts=
Parts for the shaker, solenoid valve mounting plate, quick connect mounts for solenoid valve, hopper supports, sensor holders, and cam roller supports - can be cut on the torch table. The CNC torch table does not apply to tubing, hydraulics components, or electronics.

==Shaker==
Here is the redesign for CNC on the shaker assembly.
==Supports & Tubing==
The tubing can't be cut on the torch table with time savings. This includes:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions
==Electronics==

=Digital Fabrication Diagrams=
*[[Frame Digital Fabrication Diagram]]
*[[Drawer Digital Fabrication Diagram]]
*[[Arms Digital Fabrication Diagram]]
*[[Hopper Digital Fabrication Diagram]]
*[[Balance of Parts Digital Fabrication Diagram]]

=Distributive Enterprise=

==Ergonomics==
See [[Brick Press Digital Fabrication Ergonomics]]

==Business Development==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Marcin Jakubowski]] - Production Run Director
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Yoonseo Kang]]
*[[Gabi LeBlanc]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[http://www.jarboeinitiative.com| Nick Ward-Bopp ] Kansas City
*[[Fred Eisele]] - guest True Fan, TN
*Eric Potash - guest True Fan, Kansas city

Balance of Parts Digital Fabrication Diagram

2012-12-14T19:11:18Z

Kavitha:

=Parts Index=
<html><iframe width='500' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE&output=html&widget=true'></iframe></html>

=Hopper Supports Digital Fabrication Diagram=
<html><img src="https://docs.google.com/drawings/pub?id=1r1aRT0fzvcnYtmTqbGykZRJwGhyIhZiCHzXL9OkB5NM&w=960&h=720"></html>

<html><img src="https://docs.google.com/drawings/pub?id=1ZOltHUuBwcMPbj35IuuYBT5efJgupKvBDziO50d5igo&w=901&h=542"> </html>

Balance of Parts Digital Fabrication Diagram

2012-12-14T19:08:53Z

Kavitha: /* Parts Index */

=Hopper Supports Digital Fabrication Diagram=
https://docs.google.com/drawings/d/1r1aRT0fzvcnYtmTqbGykZRJwGhyIhZiCHzXL9OkB5NM/edit

=Parts Index=
<html><iframe width='500' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE&output=html&widget=true'></iframe>

<img src="https://docs.google.com/drawings/pub?id=1ZOltHUuBwcMPbj35IuuYBT5efJgupKvBDziO50d5igo&w=901&h=542"> </html>

Balance of Parts Digital Fabrication Diagram

2012-12-14T19:06:34Z

Kavitha: /* Parts Index */

=Hopper Supports Digital Fabrication Diagram=
https://docs.google.com/drawings/d/1r1aRT0fzvcnYtmTqbGykZRJwGhyIhZiCHzXL9OkB5NM/edit

=Parts Index=
<iframe width='500' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE&output=html&widget=true'></iframe>

<img src="https://docs.google.com/drawings/pub?id=1ZOltHUuBwcMPbj35IuuYBT5efJgupKvBDziO50d5igo&w=901&h=642">

Balance of Parts Digital Fabrication Diagram

2012-12-14T19:03:51Z

Kavitha: Created page with "=Hopper Supports Digital Fabrication Diagram= https://docs.google.com/drawings/d/1r1aRT0fzvcnYtmTqbGykZRJwGhyIhZiCHzXL9OkB5NM/edit =Parts Index= https://docs.google.com/spreadsh..."

=Hopper Supports Digital Fabrication Diagram=
https://docs.google.com/drawings/d/1r1aRT0fzvcnYtmTqbGykZRJwGhyIhZiCHzXL9OkB5NM/edit

=Parts Index=
https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

https://docs.google.com/drawings/d/1ZOltHUuBwcMPbj35IuuYBT5efJgupKvBDziO50d5igo/edit

NEMA 10-50P Plugs

2012-12-14T00:15:16Z

Kavitha: /* Plug */

=Plug=
[[File:Nema1050p.jpg|thumbnail|left]]

=Receptacle=
[[File:Nema1050r.jpg|thumbnail|left]]

NEMA 10-50P Plugs

2012-12-14T00:14:57Z

Kavitha: /* Receptacle */

=Plug=
[[File:Nema1050p.jpg]]

=Receptacle=
[[File:Nema1050r.jpg|thumbnail|left]]

NEMA 10-50P Plugs

2012-12-14T00:14:28Z

Kavitha:

=Plug=
[[File:Nema1050p.jpg]]

=Receptacle=
[[File:Nema1050r.jpg]]

NEMA 10-50P Plugs

2012-12-14T00:13:53Z

Kavitha:

=Plug=
[[Image:Nema1050p.jpg|thumbnail|left]]

=Receptacle=
[[Image:Nema1050r.jpg|thumbnail|left]]

File:Nema1050p.jpg

2012-12-14T00:13:10Z

Kavitha: uploaded a new version of "File:Nema1050p.jpg"

NEMA 10-50P Plugs

2012-12-14T00:10:58Z

Kavitha:

=Plug=
[[Image:nema1050p.jpg|thumbnail|left]]

=Receptacle=
[[Image:nema1050r.jpg|thumbnail|left]]

File:Nema1050r.jpg

2012-12-14T00:09:50Z

Kavitha:

NEMA 10-50P Plugs

2012-12-14T00:09:27Z

Kavitha:

=Plug=
[[Image:nema1050p.jpg]]
=Receptacle=
[[Image:nema1050r.jpg]]

File:Nema1050p.jpg

2012-12-14T00:08:11Z

Kavitha:

Other DXF Files

2012-12-12T17:15:48Z

Kavitha:

See also [[CEB Press CAM Files]]
=Others CAM File=

==Library Files==
*[[File:L-O1.dxf]]

==Overview==
[[File:Valve-mount.dxf]]

=Others - Digital Master Index=
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

Other DXF Files

2012-12-12T17:14:36Z

Kavitha: /* Others - Digital Master Index */

See also [[CEB Press CAM Files]]

==Library Files==
*[[File:L-O1.dxf]]

==Overview==
[[File:Valve-mount.dxf]]

=Others - Digital Master Index=
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

Other DXF Files

2012-12-12T17:13:56Z

Kavitha: /* Overview */

See also [[CEB Press CAM Files]]

==Library Files==
*[[File:L-O1.dxf]]

==Overview==
[[File:Valve-mount.dxf]]

==Others - Digital Master Index==
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

File:L-O1.dxf

2012-12-12T17:12:05Z

Kavitha:

Other DXF Files

2012-12-12T17:11:51Z

Kavitha: /* Others - Digital Master Index */

See also [[CEB Press CAM Files]]

==Library Files==
*[[File:L-O1.dxf]]

==Overview==

==Others - Digital Master Index==
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

Other DXF Files

2012-12-12T17:11:32Z

Kavitha: /* Library Files */

See also [[CEB Press CAM Files]]

==Library Files==
*[[File:L-O1.dxf]]

==Overview==

=Others - Digital Master Index=
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

Other DXF Files

2012-12-12T17:10:56Z

Kavitha:

See also [[CEB Press CAM Files]]

==Library Files==
*[[File:L-A1.dxf]]

==Overview==

=Others - Digital Master Index=
<html><iframe width='600' height='500' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0&output=html&widget=true'></iframe></html>

https://docs.google.com/spreadsheet/ccc?key=0Av4ZjQn4DHJHdG51WW1ENHZTMEVtZk9FazBqUXNBTkE#gid=0

Other DXF Files

2012-12-12T07:11:49Z

Kavitha:

Linked from [[Christmas Gift to the World]] and [[CEB Press CAM Files]]. These are miscellaneous files for the [[Brick Press]] according to the [[Torch Table Digital Fabrication Process]].

=CAM File=
[[File:Valve-mount.dxf]]

File:Valve-mount.dxf

2012-12-12T07:11:26Z

Kavitha:

Other DXF Files

2012-12-12T07:09:41Z

Kavitha: Created page with "Linked from Christmas Gift to the World and CEB Press CAM Files. These are miscellaneous files for the Brick Press according to the [[Torch Table Digital Fabrication ..."

File:Drawer1.dxf

2012-12-12T07:06:31Z

Kavitha: uploaded a new version of "File:Drawer1.dxf"

OSE Christmas Gift to the World 2012

2012-12-11T17:40:03Z

Kavitha: /* Production Crew */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]. See also [[Radical Collaboration Strategy]]

=Redesign for CNC Torch Table=

See the complete fabrication drawings - [[File:CEBIVFab.pdf]] - (they have many small mistakes, so use them for concept only). Also see overall project page for [[CEB Press]]. We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==Core Frame Assembly - CEB Frame==

===Frame DXF Files===

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]. Front faces prior to cut-ready: [[File:framefront.dxf]].

'''See [[Frame DXF Files]] for full library of indexed parts.'''

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Test-Driven Development===
We can model the real-life, 44" tall frame of the Brick Press prior to cutting it in 1/2" steel. The [[File:framefront.dxf]] should be tested as a model - via small CNC lasers or CNC routers - to verify that the model is correct prior to real life cutting. Download the file and CNC laser cut or route it. Glue (instead of welding) the lips on the u-channel and then put in bolts or pegs to bond everything together. 1/8" thickness scale model would mean a 1/4 scale model (real machine is 1/2" wall thickness) - so the 43" machine would now be about 11" tall.

<html><img src="https://docs.google.com/drawings/pub?id=1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs&w=600&h=400"></html>

[https://docs.google.com/drawings/d/1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs/edit edit]

===Explanation of [[File:framefront.dxf]]:===

(compression chamber cover plates are not included - this is just a test of the main frame assembly. 2 of these need to be cut, and the webbing of the vertical frame u-channel is needed as well. The lips of the face plates are not necessary at this time. See full CEB fab drawings at [[File:CEBIVFab.pdf]] (on [[CEB Press]] page) for reference.

<html><img src="https://docs.google.com/drawings/pub?id=1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ/edit edit]

Context:

<html><img src="https://docs.google.com/drawings/pub?id=15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos&w=720&h=500"></html>

[https://docs.google.com/drawings/d/15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos/edit edit]

===Request Emails to CAM Flash Mob===
See [[CEB Frame Test CAM Flash Mob Request]].

===Build Procedure in Metal===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==Frame Compression Chamber Cover Plates, Compression Chamber Spacer, Cylinder Mounting==
===Cylinder Mounting===

The cylinder mounting can be converted to adjustability tubing so that cylinder mounting can be varied up to 2" longer and 4" shorter to accommodate different cylinder types around the world. A long slot with welded flats that accept the round tubing can be used here, saving on modification time for others using different cylinders.

==CEB Drawer==
Drawer (1/2" steel parts) complete set without 1" rails: [[File:Drawer1.dxf]]. Ready for cleanup into actual file for CAM and for creation of [[Digital Fabrication Diagram]].

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected. This is an old drawing for conceptual purposes only:

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===

Get current drawing set [https://github.com/chuck-h/ose-cebpress-hopper/archive/master.zip zip file].

If you find errors or have drawing change requests please go to [https://github.com/chuck-h/ose-cebpress-hopper/issues?state=open issue tracker] and click on the "New Issue" button.

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.
'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==Arms==
The primary and secondary arms lend themselves to full CNC cutting, which provides significant time saving.

==CEB Grate==
The CEB grate can be redesigned for CNC torch table fabrication by shifting from 1/4"x2"x2" angle to 1/2"x3" flats for the frame.
=Other Parts=
Parts for the shaker, solenoid valve mounting plate, quick connect mounts for solenoid valve, hopper supports, sensor holders, and cam roller supports - can be cut on the torch table. The CNC torch table does not apply to tubing, hydraulics components, or electronics.

==Shaker==
Here is the redesign for CNC on the shaker assembly.
==Supports & Tubing==
The tubing can't be cut on the torch table with time savings. This includes:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions
==Electronics==

=Fabrication, Documentation, and Distributive Enterprise=
We are looking for other teams to help on the overall Brick Press release.

==[[CNC Torch Table + CAM File Development]]==

==[[CNC Mill]]==
==[[Documentation]]==
==[[Video]]==
==[[Ergonomics]]==
==[[Business Development]]==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Rob Kirk]] - Special Guest, [[Digital Ranch]], Film Director
*[[Marcin Jakubowski]] - Production Run Director
*[[Yoonseo Kang]]
*[[Gabi LeBlanc]]
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[http://www.jarboeinitiative.com| Nick Ward-Bopp ] Kansas City
*[[Fred Eisele]] - guest True Fan, TN
*Dan?
*Eric Potash? - guest True Fan, Kansas city

OSE Christmas Gift to the World 2012

2012-12-11T17:27:33Z

Kavitha: /* Production Crew */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]. See also [[Radical Collaboration Strategy]]

=Redesign for CNC Torch Table=

See the complete fabrication drawings - [[File:CEBIVFab.pdf]] - (they have many small mistakes, so use them for concept only). Also see overall project page for [[CEB Press]]. We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==Core Frame Assembly - CEB Frame==

===Frame DXF Files===

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]. Front faces prior to cut-ready: [[File:framefront.dxf]].

'''See [[Frame DXF Files]] for full library of indexed parts.'''

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Test-Driven Development===
We can model the real-life, 44" tall frame of the Brick Press prior to cutting it in 1/2" steel. The [[File:framefront.dxf]] should be tested as a model - via small CNC lasers or CNC routers - to verify that the model is correct prior to real life cutting. Download the file and CNC laser cut or route it. Glue (instead of welding) the lips on the u-channel and then put in bolts or pegs to bond everything together. 1/8" thickness scale model would mean a 1/4 scale model (real machine is 1/2" wall thickness) - so the 43" machine would now be about 11" tall.

<html><img src="https://docs.google.com/drawings/pub?id=1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs&w=600&h=400"></html>

[https://docs.google.com/drawings/d/1MG3_ZlEKzQRzUCjw1u2dH23_NZXs3dczLWcDCDk_HUs/edit edit]

===Explanation of [[File:framefront.dxf]]:===

(compression chamber cover plates are not included - this is just a test of the main frame assembly. 2 of these need to be cut, and the webbing of the vertical frame u-channel is needed as well. The lips of the face plates are not necessary at this time. See full CEB fab drawings at [[File:CEBIVFab.pdf]] (on [[CEB Press]] page) for reference.

<html><img src="https://docs.google.com/drawings/pub?id=1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ&w=700&h=500"></html>

[https://docs.google.com/drawings/d/1cpDhrb3AyZKo7FmvGncG_qQvV7amvXbby-ZseaUMOfQ/edit edit]

Context:

<html><img src="https://docs.google.com/drawings/pub?id=15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos&w=720&h=500"></html>

[https://docs.google.com/drawings/d/15KeElZblxVnJ_ccrczGsQHkn97K9rdztJk9Emm5KHos/edit edit]

===Request Emails to CAM Flash Mob===
See [[CEB Frame Test CAM Flash Mob Request]].

===Build Procedure in Metal===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==Frame Compression Chamber Cover Plates, Compression Chamber Spacer, Cylinder Mounting==
===Cylinder Mounting===

The cylinder mounting can be converted to adjustability tubing so that cylinder mounting can be varied up to 2" longer and 4" shorter to accommodate different cylinder types around the world. A long slot with welded flats that accept the round tubing can be used here, saving on modification time for others using different cylinders.

==CEB Drawer==
Drawer (1/2" steel parts) complete set without 1" rails: [[File:Drawer1.dxf]]. Ready for cleanup into actual file for CAM and for creation of [[Digital Fabrication Diagram]].

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected. This is an old drawing for conceptual purposes only:

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===

Get current drawing set [https://github.com/chuck-h/ose-cebpress-hopper/archive/master.zip zip file].

If you find errors or have drawing change requests please go to [https://github.com/chuck-h/ose-cebpress-hopper/issues?state=open issue tracker] and click on the "New Issue" button.

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.
'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==Arms==
The primary and secondary arms lend themselves to full CNC cutting, which provides significant time saving.

==CEB Grate==
The CEB grate can be redesigned for CNC torch table fabrication by shifting from 1/4"x2"x2" angle to 1/2"x3" flats for the frame.
=Other Parts=
Parts for the shaker, solenoid valve mounting plate, quick connect mounts for solenoid valve, hopper supports, sensor holders, and cam roller supports - can be cut on the torch table. The CNC torch table does not apply to tubing, hydraulics components, or electronics.

==Shaker==
Here is the redesign for CNC on the shaker assembly.
==Supports & Tubing==
The tubing can't be cut on the torch table with time savings. This includes:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions
==Electronics==

=Fabrication, Documentation, and Distributive Enterprise=
We are looking for other teams to help on the overall Brick Press release.

==[[CNC Torch Table + CAM File Development]]==

==[[CNC Mill]]==
==[[Documentation]]==
==[[Video]]==
==[[Ergonomics]]==
==[[Business Development]]==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Rob Kirk]] - Special Guest, [[Digital Ranch]], Film Director
*[[Marcin Jakubowski]] - Production Run Director
*[[Yoonseo Kang]]
*[[Gabi LeBlanc]]
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[[Bob Jones]] - Kansas City
*[[Fred Eisele]]
*Dan?
*Eric Potash?

File:Drawer1.dxf

2012-12-05T06:02:39Z

Kavitha: uploaded a new version of "File:Drawer1.dxf"

OSE Christmas Gift to the World 2012

2012-12-05T05:43:01Z

Kavitha: /* CEB Drawer */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]

==Strategy==
[[Radical Collaboration Strategy]]

=Redesign for CNC Torch Table=

We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=480&h=360"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==CEB Frame==

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Build Procedure===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==CEB Drawer==
Drawer (1/2" steel parts) in progress: [[File:Drawer1.dxf]]

==CEB Grate==

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected.

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===
at github: https://github.com/chuck-h/ose-cebpress-hopper

snapshot: [[File:Ose-cebpress-hopper-master.zip.gz]] [[User:ChuckH|ChuckH]] 01:46, 5 December 2012 (CET)

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.

'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==[[Shaker]]==
==Supports & Tubing==
The only parts not cut on the CNC torch table are supporting tubes and holders:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders

==[[Arms & Legs]]==
==[[Cylinder]]==
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions

==[[Electronics]]==
=Fabrication, Documentation, and Distributive Enterprise=
We are looking for other teams to help on the overall Brick Press release.

==[[CNC Torch Table + CAM File Development]]==

==[[CNC Mill]]==
==[[Documentation]]==
==[[Video]]==
==[[Ergonomics]]==
==[[Business Development]]==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Rob Kirk]] - Special Guest, [[Digital Ranch]], Film Director
*[[Marcin Jakubowski]] - Production Run Director
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[[Fred Eisele]]

OSE Christmas Gift to the World 2012

2012-12-05T05:42:14Z

Kavitha: /* CEB Drawer */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]

==Strategy==
[[Radical Collaboration Strategy]]

=Redesign for CNC Torch Table=

We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=480&h=360"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==CEB Frame==

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Build Procedure===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==CEB Drawer==
Drawer (0.5in parts) in progress: [[File:Drawer1.dxf]]

==CEB Grate==

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected.

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===
at github: https://github.com/chuck-h/ose-cebpress-hopper

snapshot: [[File:Ose-cebpress-hopper-master.zip.gz]] [[User:ChuckH|ChuckH]] 01:46, 5 December 2012 (CET)

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.

'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==[[Shaker]]==
==Supports & Tubing==
The only parts not cut on the CNC torch table are supporting tubes and holders:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders

==[[Arms & Legs]]==
==[[Cylinder]]==
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions

==[[Electronics]]==
=Fabrication, Documentation, and Distributive Enterprise=
We are looking for other teams to help on the overall Brick Press release.

==[[CNC Torch Table + CAM File Development]]==

==[[CNC Mill]]==
==[[Documentation]]==
==[[Video]]==
==[[Ergonomics]]==
==[[Business Development]]==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Rob Kirk]] - Special Guest, [[Digital Ranch]], Film Director
*[[Marcin Jakubowski]] - Production Run Director
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[[Fred Eisele]]

OSE Christmas Gift to the World 2012

2012-12-05T05:41:30Z

Kavitha: /* CEB Drawer */

See also [[OSE Christmas Gift to the World 2011]]

=Introduction=

Every year OSE provides a Christmas gift - to the entire world. This year, we have optimized production of the brick press significantly. We went from months in our first production run 4 years ago - to 4 days in September 2012, to 2 days in November - and we look forward to December 18, 2012 - as we build [[The Liberator]] - our open source, automated Compressed Earth Brick Press - in a single day.

'''A ''Single Day Production Run of the Brick Press'' is OSE's Christmas Gift to the World for 2012.''' This will be accompanied by full documentation - and readiness to see hundreds of these machines be used in 2013 around the world to build high quality housing at about half the cost of conventional building in the USA, and at 1/5th or less the cost for owner-builder construction.

A single day of production means that the builder can generate significant revenue from building and selling these brick presses. We intend production of [[The Liberator]] - and other [[Global Village Construction Set]] tools - to become a self-funding model for other open source projects. If you are an open source project according to the [[Open Source Hardware Association Open Source Hardware Definition]], we invite you to contact us regarding strategic partnerships for working together - to create the [[Open Source Economy]].

=Process=

For the first time, we will be relying on a CNC Torch Table to build [[The Liberator]]. Most of the subsequent tasks will be welding. We will use a manually assembled board or CNC circuit milled board as the core of the solenoid driver, with an Arduino controller. See [[The_Liberator#Electronics_-_CEB_Press_IV]]

==Strategy==
[[Radical Collaboration Strategy]]

=Redesign for CNC Torch Table=

We begin by breaking the machine into parts, with Project Leader for each.

<html><img src="https://docs.google.com/drawings/pub?id=1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc&w=480&h=360"></html>

[https://docs.google.com/drawings/d/1K3UKgU2jbvj83s101-vrvK7ntZDIhJXOV_o3BNdd7fc/edit edit]
==CEB Frame==

Download DXF in progress: [[File:parts1to6.dxf]]. First hole: [[File:parts1to6holy.dxf]]. All hole: [[File:1to6holy.dxf]]

The CEB frame can be fabricated completely from a single sheet of 1/2" mild steel if the frame is considered to be a weldment. U-channel can be welded from flats Because the frame is bolted together - the major part of frame fabrication involves measuring and drilling/punching holes. If the entire cut is done on a torch table, all the holes are guaranteed to align - and the frame fabrication process is reduced to welding and assembly. This is more ergonomic than using u-channel from the fabrication time perspective. It takes approximately 8 hours to build the frame and fit the cylinder if u-channel is used. This can be reduced to about 1 hour with parts cut on a CNC torch table.

*[[CEB Frame Work Statement]]

===Build Procedure===
#Torch all CEB Frame parts. See [[CNC Cut CEB Press Frame Weldments]].
#Weld Compression Chamber Spacer together. Quality control - 2.16" height.
#Bolt Top and Bottom Face Plate to U-Channel Lips, do not tighten bolts.
#Bolt Compression Chamber Spacer to Side U-Channel
#Fit Side U-Channel Face in place
#Fit 6"x12" rectangular tube inside frame as a spacer
#Square up sides, D-lamp frame together, tack the U-Channel in place
#Tack U-Channel lips on the Top Face Plate, and tack bottom u-channel lip to Bottom Face Plate.

==CEB Drawer==
Drawer in progress: [[File:Drawer1.dxf]]

==CEB Grate==

==Hopper and 1/8" Steel Sheet Cutting==
*Download pictures of modified fabrication drawings of CEB hopper, based on learnings from last production run: [[File:CEBfabmods.tar.gz]]*This is primarily the hopper, plus all guard shields.
*Hopper needs to have hole locations corrected.

[[Image:hoppercuts.jpg]]

*[[Hopper Work Statement]] - communicated to Chuck H.

===Hopper CAD drawings===
at github: https://github.com/chuck-h/ose-cebpress-hopper

snapshot: [[File:Ose-cebpress-hopper-master.zip.gz]] [[User:ChuckH|ChuckH]] 01:46, 5 December 2012 (CET)

[[TorchTableToolChainTesting#Alibre_-.3E_DXF_toolchain|Alibre->DXF toolchain]]

===Hopper Fabrication Procedure and Diagram===
*CNC Cut hopper and shields metal from 1/8" mild steel, 5'x10' stock
*Cut Hinge to size
*Attach Hinge to Front and Back Hopper sheet and mark hole locations in hinge.
*Punch holes in Hinge with Hole Puncher
*Weld 3/4" hinge bolts on Hopper Front and Back
*After punching holes in hinge, bolt hinge to Hopper Front and Back
*Assemble hopper in a standing position by C-clamping Hinge to Hopper sides
*Tack weld hopper, take off clamps
*Finish weld hopper.

'''Estimated hopper build time''': 1 hour for full hopper with 2 people once sheet metal is cut.

==[[Shaker]]==
==Supports & Tubing==
The only parts not cut on the CNC torch table are supporting tubes and holders:
*Hopper supports
*Legs
*leg and support holders
*Cam roller holders

==[[Arms & Legs]]==
==[[Cylinder]]==
==Hydraulics==
The hydraulics include the main and secondary cylinders, shaker motor, pressure switch, solenoid valve, fittings, and hoses. The main assemblies, all connected with quick-coupled hoses, are:
*Shaker motor assembly
*Solenoid Valve Assembly
*Primary Cylinder Assembly
*Secondary Cylinder Assembly
*[[Hydraulic Pressure Switch]] - is required for bypass under nonuniform soil conditions

==[[Electronics]]==
=Fabrication, Documentation, and Distributive Enterprise=
We are looking for other teams to help on the overall Brick Press release.

==[[CNC Torch Table + CAM File Development]]==

==[[CNC Mill]]==
==[[Documentation]]==
==[[Video]]==
==[[Ergonomics]]==
==[[Business Development]]==

=Event Information=
General Information:

*Run is happening from 8AM - 8PM on Tuesday, December 18, 2012. Orientation/preparation day on the 17th.
*Maysville, Missouri location - travel to Kansas City International airport, 1 hour away.
*Stay in a nearby hotel in Cameron, Missouri - 15 miles away
*Free admission to True Fans, Bioneers East Conference participants, and Special Guests.
*$300 admission for interested fabricators in training and anyone interested in helping on the production run
*Expected number of people: 12-16
*Intensive learning experience

General Requirements:

*Liability Release waiver signed
*While fabrication or machining work is not required - some form of common-sense, hands-on experience, or familiarity of tools in productive work is essential. This could be experience building things, agriculture, construction, trades, etc.
*Bring steel toed shoes, work or welding gloves, and protective eyewear
*Individuals who are interested in participating in production are required to take an orientation, safety, and basic tool operation crash course - unless they are experienced welders. Welding and grinding will be the center of this training. The crash course will take place from 4-6 PM on December 17. *Workshop preparations, cleanup, and materials layout will happen from 1-4 PM pm on December 17.

=Radical Collaboration=
In this event, we will push the limits of open source, global collaboration. We are redesigning the machine for fabrication largely via the CNC Torch Table. This means that the machine CAM files can be modeled/tested on a CNC router or laser cutter. This allows for remote participation in development.
*'''Modeling''' - we are generating CNC files from Dec. 1-5. December 6-10, we would like to model the build. Anyone with a laser cutter or CNC router is invited to participate - by taking the CNC files and generating a fractional-scale model of the machine. This will test that everything fits together as it should. Email me at opensourceecology at gmail dot com if you would like to be involved in this.
*'''Cutting''' - after feedback is received from modelers, we will correct our CNC files and move forward to real metal cutting via CNC Torch Table. This can be done remotely - as our CNC Torch Table is not ready yet. The metal can be shipped to us for about $300 from anywhere in the USA.
*'''Fabrication Diagram''' - can you help us generate a [[Fabrication Diagram]] for the build?
*'''Documentation''' - can you help us on the wiki documentation on the [[CEB Press]]?
*'''Publishing''' - do you have a publishing platform that can be used to offer our Brick Press User Guide - as a chapter of the next iteration of the [[Civilization Starter Kit]]? We will offer downloads for free, and printed copies for sale. We are working with [[Paperight]] on this already, and we welcome others worldwide.
*'''Translation''' - help us translate - the wiki documentation, video subtitles - and especially the published copy - so we can publish the The Liberator Chapter of the Civilization Starter Kit in 100 languages.
*'''Remote Video Editing''' - We will aim to upload 1GB of footage to our Vimeo Account the day of the production run - and we request remote video editors to contact us to generate a video from the production run. We will share our video assets - title page, ending page - and you can run with the rest. Room for creativity.
*'''T-Shirts''' - those participating in the build surely don't want to go home without the December 18 Production Run T-Shirt? Who can design one and get it printed?
*'''The Liberator stickers''' - surely if we want hundreds of these machines to be built in 2013, a nice sticker would help? Who can design one and add it to our swag store offerings?
*'''Tooling Development''' - The Millermatic 200 welder is an old-school gem, and is hard to find. It is one of those long-life welders from the 1980s that they don't make any more. If you can help us find one on Craigslist - let us know. We have 3 of these, and we need 6 for the production run. These are our industry standard - until we build our own welders, of course.

=True Fans Invitation=
Dear True Fans and Supporters,

I am glad to send a few words once again - it's been many months since I spoke to you. Major growing pains this year - and finally, I feel we are stabilizing. I have a special place in my heart for all of you - as the people who truly got this project off the ground. Now we're at the tipping point of viral replication - and my hopes for 2013 are high. See the latest plan + 5 minute video -

http://opensourceecology.org/wiki/Shuttleworth_Fellowship_2013_Submission

Plus – we have just become finalists in the Focus Forward Film Competition with our 3 minute film – Build Yourself:

http://www.focusforwardfilms.com/#finalists

We are pleased to announce the OSE Christmas Gift to the World for 2012

http://opensourceecology.org/wiki/Christmas_Gift_to_the_World

Our gift is - for December 18, 2012 - to build our open source, automatic Brick Press - The Liberator - in a single day of production. We've come a long way since the first build in 2008. The gift means – that with the full documentation that we are providing, anyone in the world can replicate this readily – and in as little as one day with a CNC Torch Table. We look forward to hundreds of replications of the Brick Press next year – and people building high quality housing at low cost.

And you are invited to our 1-day build. We have 10 people participating on site so far, and our max is 16 participants. You can get involved in other ways, too. Modeling, cutting, documenting, remote video editing, tooling upgrades, CAD, CAM, and other topics - you can help us. See the Radical Collaboration section in the last link above.

I look forward to it - let's do it together.

Thanks,

Marcin

=Production Crew=
*[[Catarina Mota]] - Special Guest, [[Open Source Hardware Summit]], Co-chair
*[[Rob Kirk]] - Special Guest, [[Digital Ranch]], Film Director
*[[Marcin Jakubowski]] - Production Run Director
*[[Tristan Copley Smith]] - Videographer
*[[Parker Bonnell]]
*[[Kavitha Swaminathan]]
*[[Aaron Makaruk]]
*[[Jacob Dalton]]
*[[Ilya Tabakh]] - guest True Fan, Kansas City
*[[Fred Eisele]]

File:Drawer1.dxf

2012-12-05T05:40:46Z

Kavitha: