File:D3DS idler screwdown.fcstd

2019-12-12T10:49:14Z

Michel:

D3D Universal

2019-12-12T10:46:42Z

Michel: /* 3D Printer */

=CAD=
==3D Printer==
[[File:D3DS_motor_bracket.png|100px]][[File:D3DS_idler_screwdown.png|100px]] [[File:D3DS_idler_high_screwdown.png|100px]][[File:D3DS_motor_side_screwdown.png|100px]] [[File:D3DS_motor_side_high_screwdown.png|100px]][[File:d3dsimple_z_foot.png|100px]][[File:rework1.png|100px]][[File:rework2.png|100px]][[File:rework3.png|100px]][[File:carriagetosidemotor.jpg|100px]][[File:highmotor47.png|100px]][[File:highidler47.png|100px]][[File:fittingparts.png|100px]][[File:D3DUyaxis.png|100px]][[File:smalleryaxis.png|100px]][[File:rodsadded.png|100px]][[File:bedaxis.png|100px]][[File:print bed.png|100px]][[File:yaxisnoprintbed.png|100px]][[File:carriagewithmagnets.png|100px]][[File:bed.png|100px]][[File:workingcopyofuniversal.png|100px]][[File:base.png|100px]][[File:zaxis.png|100px]][[File:xaxis.png|100px]][[File:universalnearcompletion.jpg|100px]][[File:d3duniversalcad.png|100px]][[File:150rom.png|100px]][[File:157romY.png|100px]][[File:withcontrolpanel.png|100px]][[File:enlargedbase.png|100px]][[File:filamentspool.png|100px]][[File:withfilamentspool.png|100px]][[File:withspoolholder.png|100px]]

<gallery perrow=6>

File:d3duniversalcad.png| '''D3D Universal Rework '''- [https://gitlab.com/marcin_ose/d3d-universal/blob/master/rework_1.fcstd]. Newer - [[File:D3D_Universal_Assy.fcstd]]

File:xaxis.png| '''D3D Universal Rework X Axis '''- [[File:D3D Universal X Axis.fcstd]]

File:yaxisnoprintbed.png| '''D3D Universal Rework Y Axis '''- [[File:D3D Universal Y Axis.fcstd]]

File:bed.png| '''D3D Universal Print Bed '''- [[File:D3D Universal Print Bed.fcstd]]

File:zaxis.png| '''D3D Universal Rework Z Axis '''- [[File:D3D Universal Z Axis.fcstd]]

File:base.png| '''D3D Universal Rework Base '''- [[File:D3D Universal Base.fcstd]]

File:filamentspool.png| '''Spool'''- [[File:filamentspool.fcstd]]

File:D3DUcontroller.png| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.fcstd]]

File:D3DUspoolholder.png| '''D3D Universal Rework Spool Holder '''- [[File:D3D Universal Spool Holder.fcstd]]

File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]

File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]

File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].

File:carriagetosidemotor.jpg|'''Carriage to side motor piece'''- FreeCAD - [[File:carriagetosidemotor.fcstd]]. STL - [[File:carriagetosidemotor.stl]].

File:D3DS_motor_bracket.png|'''D3DS motor piece with bracket for x and z-axis'''<br>FreeCAD file -[[File:D3DS_motor_bracket.fcstd]]<br>STL file -[[File:D3DS_motor_bracket.stl]]

File:D3DS_idler_high_screwdown.png|'''D3DS elevated idler side piece for Y-axis'''<br>FreeCAD file -[[File:D3DS_idler_high_screwdown.fcstd]]<br>STL file -[[File:D3DS_idler_high_screwdown.stl]]

File:D3DS_motor_side_high_screwdown.png|'''D3DS elevated motor side piece for Y-axis'''<br>FreeCAD file -[[File:D3DS_motor_side_high_screwdown.fcstd]]<br>STL file -[[File:D3DS_motor_side_high_screwdown.stl]]

File:d3dsimple_z_foot.png|<strike> '''Mount of Z motor to base plate. '''[[File:D3DS motor bracket x axis.fcstd]]. STL - [[File:D3DS motor bracket x axis.stl]]</strike>
</gallery>

==Printer Extruder==

{{Hint|Note the small extruder gear shown is MK8- we are using an MK7. '''Note''': Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see [[E3D_Titan_Aero_Extruder#CAD]]}}

'''Notes''': Still missing from final assembly by MJ: fan, heat sink heat exchanger, MK7 gear, spring. In final CAD of extruder assy, heat break does not stick out of the heat sink. In reality, it sticks out about 3 mm. Where is the discrepancy if the heat break is 25 mm long?

[[File:earlymodel.png|100px]][[File:extruderspring.png|100px]][[File:volcanoheaterblock.png|100px]] [[File:Cc_heat_sink_block_jig_03NOV2019.png|100px]][[File:dynamicblower.jpg|100px]][[File:withsensor.png|100px]][[File:steppermotor.png|100px]][[File:steppermotor2.png|100px]][[File:extruderwithmotorandsensor.png|100px]][[File:drivegear.png|100px]][[File:Cc_bearing_hobbolt_04NOV2019.png|100px]][[File:ChrisStartupCampFinal.png|100px]][[File:RecessedAndOversizedHoles.png|100px]][[File:3heatbreak.png|100px]][[File:Extruder motor bracket.png|100px]][[File:mainextruderpart.png|100px]]
[[File:secondxtruderpart.png|100px]][[File:Simple extruder assembly.png|100px]][[File:simpleextruderassy.png|100px]][[File:fixedhole.png|100px]][[File:Cc_spring_tensioner.png|100px]][[File:tensioner.png|100px]][[File:tensionerandbearingadded.png|100px]][[File:addedmotor.png|100px]][[File:fixingholes.png|100px]][[File:fansimple.png|100px]][[File:thickenedweb.png|100px]][[File:addedgusset.png|100px]][[File:07cutrightside.png|100px]][[File:withheaterandfan.png|100px]][[File:fixingsink.png|100px]][[File:fixedsink.png|100px]][[File:heatsinkdims.png|100px]][[File:finalextruder.png|100px]]

<gallery perrow=6>
File:CC_simple_extruder_dev_03NOV2019.png|'''Simple Extruder WIP.''' Github - [https://github.com/3DCentral/OSE/blob/master/SimpleExtruder.FCStd]. '''Gitlab''' - [https://gitlab.com/marcin_ose/d3d-universal.

File:extruderspring.png|Extruder Spring for [[Simple Extruder]]. Buy + spec - [https://www.mcmaster.com/94125k616]. FreeCAD file - [[File:extruderspring.fcstd]]

File:Finalextruder.png|'''Extruder assembly''' - Gitlab - [https://gitlab.com/marcin_ose/d3d-universal/blob/master/SimpleExtruder.FCStd]. FreeCAD - [[File:simpleextruderassy.fcstd]]

File:mainextruderpart.png|'''Main extruder part.''' - Gitlab - [https://gitlab.com/marcin_ose/d3d-universal/blob/master/ExtruderMotorBracket.FCStd]. FreeCAD - [[File:mainextruderpart.fcstd]]. STL - [[File:extruder_main.stl]]

File:secondxtruderpart.png|'''Extruder Active Cooling and Sensor Mount''' [[File:ExtruderActiveCoolingAndSensor.FCStd]]. STL - sensor holder - [[File:SensholderSimple.stl]]

File:tensioner.png|'''Spring tensioner''' -[[File:SpringTensioner.FCStd]]. STL - [[File:Tensioner.stl]]

File:HeatSinkJig.png|'''Jig to cut the heat sink''' -[[File:HeaterSinkJig.FCStd]]

File:fixedsink.png|'''heat sink''' -[[File:HeatSink.FCStd]]

File:SpiralLinearBearing.PNG|'''Spiral linear bearing - parametric, but parameters set up for D3D''' -[[File:SpiralLinearBearing.zip]]

File:volcanoheaterblock.png|'''Volcano heater block'''. [[File:volcanoheaterblock.fcstd]].
File:5015blower.jpg|[[File:5015blower.fcstd]] '''5015 Blower''' - positionally correct for D3D Universal.

File:8mmsensor.jpg|8 mm sensor. Download - [[File:8mmsensor.fcstd]]

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:40x10fan.png|'''40x10mm fan''' [[File:40x10fan.fcstd]]

File:steppermotor.png| '''Stepper Motor'''[[File:steppermotor.fcstd]]

File:steppermotor2.png| '''Stepper Motor from Faceplate'''[[File:Nema17face.fcstd]]

File:SuperVolcanoNozzle.png| <strike>'''Super Volcano Nozzle'''[[File:SuperVolcanoNozzle.fcstd]]</strike>

File:drivegear.png| '''Drive Gear'''[[File:drivegear.fcstd]]

File:3heatbreak.png| '''3 mm heat break.'''[[File:3heatbreak.fcstd]]. Re-Source - [https://gitlab.com/marcin_ose/titan-aero-cad/blob/master/Titan_Aero_Mirrored.fcstd]

</gallery>
==Control Panel==
See more at [[3D Printer Control Panel]]

[[File:framev1902.png|100px]][[File:powersupply_v1904.png|100px]][[File:RAMPS14_v1904.png|100px]][[File:stepperdriver_v1904.png|100px]][[File:ssr_v1904.png|100px]][[File:smartcontroller_v1904.png|100px]][[File:gfci_v1904.png|100px]][[File:controlpanel_v1904.png|100px]][[File:controlpanel+frame_v1904.png|100px]][[File:controlpanel+panel_v1904.png|100px]][[File:controlpanelproper_v1904.png|100px]][[File:controlpanelwithmounts_v1904.png|100px]][[File:wirecover_v1904.png|100px]][[File:panelonly_v1904.png|100px]][[File:bentpanel_v1904.png|100px]][[File:Heatbed_wirelock.png|100px]][[File:finalcontrolpanel.png|100px]][[File:ontrolpanelseated.png|100px]]
[[File:D3DPlugInner.png|100px]]
[[File:D3DPlugCover.png|100px]]

<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]]. Bent panel STL - [[File:Bentpanel_v1904.stl]]

File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]

File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]

File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]

File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.

File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].

File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.

File:wirecover_v1904.png|'''Wire box cover.''' - FreeCAD -[[File:wireboxcover_v1904.fcstd]].

File:Heatbed_wirelock.png|'''Power cord wire clamp''' - FreeCAD -[[File:Heatbed wirelock.fcstd]].

File:D3DPlugInner.png|'''Inner part of D3D Electric Plug''' - FreeCAD [[File:D3DPlugInner.fcstd]]. STL - [[File:D3DPlugInner.stl]]
File:D3DPlugCover.png|'''Outer cover of D3D Electric Plug''' - FreeCAD [[File:D3DPlugCover.fcstd]]. STL file is scaled to 105% already - [[File:D3DPlugCover.stl]]
</gallery>

==Plotter==
[[File:d3duniversalmill.png|100px]][[File:D3dsimple2.png|100px]][[File:D3Duniversalplotter1.jpg|100px]][[File:plotterpen.jpg|100px]][[File:siompleextruder2.png|100px]][[File:simplespindle.png|100px]][[File:Cc_export_issue_22OCT2019.png|100px]][[File:uno3d.jpg|100px]][[File:electricmotor.png|100px]]

<gallery perrow=6>

File:d3duniversalmill.png|'''D3D Universal with 3D printer motor functioning as a CNC mill.''' - FreeCAD -[https://github.com/OpenSourceEcology/D3D-Universal-Mill/blob/master/D3D_Universal_Mill.FCStd] or Michel's repo.

File:D3dsimple2.png|'''D3D Simple Working Copy by Marcin''' - FreeCAD -[[File:D3Dsimple.fcstd]]

File:D3Duniversalplotter1.jpg|'''D3D Universal with plotter attachment.''' - See [[D3D Universal Plotter]] by Ferdi Meier. Gitlab - [https://gitlab.com/feadi/ose/tree/master/D3D_universal]

File:plotterpen.jpg|'''Plotter Pen Attachment.''' - [[File:plotterpen.fcstd]]. From [[Ferdi Log]].

siompleextruder2.png|'''Simple extruder for 1.75 mm filament.''' - By [[London International Academy]] team. From [[Simple Extruder]].

electricmotor.png|'''Electric Motor'''. Michel Repo - [https://gitlab.com/mi_shell/ose_freecad_models/tree/master/af_motor_v1909_main]. Assembly in FreeCAD, Marcin's Repo - [https://gitlab.com/marcin_ose/michel-motor/commit/26879636e6926c612beab6f6a3478f61600d8a44]

simplespindle.png|'''Simple spindle''' - By [https://wiki.opensourceecology.org/wiki/John_Log#Task_19.2C_Update_of_Spindle_assembly_drawing.2C_exploded_views_and_movie John Stager] team. See [[Simple Spindle]].

File:Cc_export_issue_22OCT2019.png|See [[Universal_CNC_Axis#Universal_Axis_-_Working_Document]]. FreeCAD file - [[File:D3D_Universal_Carriage_v1910.fcstd]]

File:uno3d.jpg|Arduino Uno for motor power supply. See [[Emmanuel Log]].

</gallery>

=BOM=
*Parts for controller and most parts are at [[D3D v19.06]]
*Spring - [https://www.mcmaster.com/94125k616]
*Aluminum for heatsink - [https://www.mcmaster.com/8975k11-8975K64]
*Fan heatsink - [https://www.amazon.com/Anet-Aluminium-Extruder-Heatsink-Makerbot/dp/B07FNK2866/ref=sr_1_1?keywords=heatsink+for+mk8+extruder&qid=1575781171&sr=8-1]. Aliexpress - [https://www.aliexpress.com/item/32551744740.html?spm=a2g0o.productlist.0.0.3d7c1274vD9yeb&algo_pvid=1be7293b-26bd-4384-93e1-861e6db93035&algo_expid=1be7293b-26bd-4384-93e1-861e6db93035-1&btsid=9d671e9b-ea3c-4461-82b1-ed390611d1df&ws_ab_test=searchweb0_0,searchweb201602_7,searchweb201603_53]. $1.2 - [https://www.aliexpress.com/item/32550994803.html?spm=a2g0o.productlist.0.0.3d7c1274vD9yeb&algo_pvid=1be7293b-26bd-4384-93e1-861e6db93035&algo_expid=1be7293b-26bd-4384-93e1-861e6db93035-9&btsid=9d671e9b-ea3c-4461-82b1-ed390611d1df&ws_ab_test=searchweb0_0,searchweb201602_7,searchweb201603_53]. $0.8 but would need to cut fins or use longer bolts.

=Working Doc=

==Includes Review and Data Collection==
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQOvWBdHZ8cYcGu1_brqbhbd7GpU_vYZjiu72ffANSg8Wl2LrdN7v8BjJixLS4FP_KVxLgdXlmpDh-o/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>

[https://docs.google.com/presentation/d/1W5hmlqCsap-q-SiPrjyBIqXnOrp_A4rFG1lPcPm5jfo/edit edit]

{{devtemplate|name=D3D Universal|14=20|10=50|2=50}}

=Build=
==D3D Universal Axis==
Platform on stilts so extruder reaches bed:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217838317126768&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

Nozzle does not reach bed:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783164347983&width=500" width="500" height="650" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

==Extruder Build==
<html>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217988717326679&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217988009708989&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217978961362786&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783211909172&width=500" width="500" height="746" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217771136687299&width=500" width="500" height="682" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

</html>

=Design Concepts=

==Plotter==
embedded my website on wiki [https://feadi.github.io/OSE/ https://feadi.github.io/OSE/].

Played with gtlf-viewer

<html><iframe src="https://gltf-viewer.donmccurdy.com#kiosk=1&model=https://feadi.github.io/OSE/gltf/gltf/test01.glb" style="width: 800px;" height="600px" frameBorder="0"></iframe></html>

=Wiring=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217401078076065&width=500" width="500" height="379" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

=Code=
==Firmware==
*Marlin - [[File:Marlin_Universal.zip]]

=Production Engineering=
[[D3D Universal Production Engineering]]

=Links=
*[[D3D Simple]] - build from 2019

File:D3DS idler screwdown.png

2019-12-12T10:45:46Z

Michel:

File:D3DS motor side screwdown.stl

2019-12-12T10:39:36Z

Michel:

File:D3DS motor side screwdown.fcstd

2019-12-12T10:37:39Z

Michel:

2019-12-03T07:20:38Z

Michel: /* Mechanical */

CNC Torch Table v19.10

2019-12-03T07:19:37Z

Michel:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217912088050995&width=500" width="500" height="650" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

=CAD 1" Universal Axis - 3 Pieces=

==Frame==

==Mechanical==
[[File:CNC_Torch_1in_idler_module.jpg|100px]][[File:torch_idler_trimmed.png|100px]][[File:front_of_idler_trimmed.png|100px]][[File:torch.png|100px]][[File:torch_tip.png|100px]][[File:torch_handle_only.png|100px]][[File:Cnc_torch_idler_v19_10.png|100px]][[File:Bearing_1in.png|100px]][[File:nema23motor.png|100px]][[File:tb6600.png|100px]][[File:idlerassy2.png|100px]][[File:1inchshaft.png|100px]][[File:EndPlug.png|100px]][[File:idler+bearing.png|100px]][[File:Cnc_torch_carriage_v19_10.png|100px]][[File:Cnc_peg_15mm_belt_v19_10.png|100px]][[File:Cnc_torch_half_carriage_v19_10.png|100px]][[File:YAxisAssembly.PNG|100px]][[File:Torch table assembly v19 10.png|100px]][[File:CNC_Torch_Tablepic.jpg|100px]][[File:igniter.png|100px]][[File:Fl_205_cut_of_solenoid.png|100px]]
[[File:quarterplug.png|100px]][[File:zassembly.png|100px]][[File:Idler_belt_wheel.png|100px]]

<gallery perrow=6>

File:Torch table assembly v19 10.png|Final assembly of CNC torch table. FreeCAD at Gitlab -[https://gitlab.com/mi_shell/cnc_torch_table_v19_10/blob/master/Torch_table_assembly_v19_10.FCStd]

File:zassembly.png|Assembly of Z axis with gas solenoids. Gitlab - [https://gitlab.com/mi_shell/cnc_torch_table_v19_10/blob/master/torch_z_axis_3_compound.fcstd]

File:YAxisAssembly.PNG|[[File:YAxisAssembly.FCStd]] - Assembly of Y axis

File:idlerassy2.png|[[File:cnctorchidlerassy.fcstd]] Idler assembly for final assembly via merge workflow.

File:1inchshaft.png|[[File:1inchshaft.fcstd]] One inch front side shaft.

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:BearingFlange.PNG|Flange for 608 bearing. Download - [[File:BearingFlange.FCStd]]

File:BearingBushing.PNG|Bushing for Flanged bearing. Download - [[File:BearingBushing.FCStd]]

File:Bearing_1in.png|[[File:Bearing_1in.fcstd]]

File:torchidlerbolt.png|Bolt for CNC torch table idler to frame attachment. Download - [[File:608Bearing.FCStd]]

File:Tubing screenshot.jpg|Stock tubing library. Download - [[File:FreeCAD_Tubing_Library.tar.gz]]. See more information at [[Quarter Inch Stock Tubing]]

File:4x4Tube.png|Parametric 4x4 tubing - [[File:4x4Tube.FCStd]].

File:EndPlug.png|End Plug to join Idler to 4x4 tubing - [[File:EndPlug.FCStd]].

File:nema23motor.png|[[File:nema23motor.fcstd]]Nema 23 motor.

File:CNC_Torch_1708_Motor_interface.png|[[File:CNC_Torch_1708_Motor_interface.fcstd]][[File:check.png]]. STL for printing - [[File:CNC_Torch_1708_motorside.stl]]

File:CNC_Torch_1in_carriage_module.png|[[File:CNC Torch 1in carriage_module.fcstd]] Has the shortened and longer printed piece.

File:Cnc_torch_idler_v19_10.png|[[File:Cnc_torch_idler_v19_10.fcstd]] Idler with full carriage contact. STL - [[File:Cnc_torch_idler_v19_10.stl]]

File:torch.png|[[File:torch.fcstd]] Torch Handle.

File:torch_tip.png|[[File:torch_tip.fcstd]] Torch Handle.

File:torch_handle_only.png|[[File:torch_handle_only.fcstd]] Torch Handle.

File:Cnc_torch_carriage_v19_10.png|[[File:Cnc_torch_carriage_v19_10.fcstd]] - carriage with nut catchers in top and bottom. STL - [[File:Cnc_torch_carriage_v19_10.stl]]

File:Cnc_peg_15mm_belt_v19_10.png|Peg for 15mm G2 belt - [[File:Cnc_peg_15mm_belt_v19_10.fcstd]] - STL - [[File:Cnc_peg_15mm_belt_v19_10.stl]]

File:IdlerShort.PNG|[[File:IdlerShort.FCStd]] - Short Idler to take flanged bearing. Short Idler STL - [[File:IdlerShort.stl]]

File:Cnc_torch_half_carriage_v19_10.png|Half carriage for auto alignment - [[File:Cnc_torch_half_carriage_v19_10.fcstd]] - STL - [[File:Cnc_torch_half_carriage_v19_10.stl]]

File:igniter.png|Igniter for acetylene cut torch<br>FreeCAD - [[File:Igniter.fcstd]]

File:Fl_205_cut_of_solenoid.png|EM valve for acetylene and oxygen<br>FreeCAD - [[File:Fl_205_cut_of_solenoid.fcstd]]

File:quarterplug.png|1/4" Plug. <br>FreeCAD - [[File:quarterplug.stl]]

File:Idler_belt_wheel.png|Idler wheel.<br>FreeCAD - [[File:Idler_belt_wheel.fcstd]]<br>STL - [[File:Idler_belt_wheel.stl]]

</gallery>

==Electronics==
[[File:12Vps.png|100px]][[File:auxcontrol.png|100px]][[File:auxcontrol2.png|100px]][[File:auxcontrol3.png|100px]][[File:auxcontrol4.png|100px]][[File:auxcontrol5.png|100px]]

<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]]. Bent panel STL - [[File:Bentpanel_v1904.stl]]

File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]

File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]

File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]

File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.

File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].

File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.

File:tb6600.png|[[File:tb6600.fcstd]] Toshiba 6600 stepper driver. Source: [https://grabcad.com/library/smakn-tb6600-stepper-motor-driver-1]

File:12Vps.png|12V Power Supply for gas solenoids and steppers. [[File:12Vps.fcstd]].

File:auxcontrol3.png|Auxiliary control panel. [[File:auxcontrolpanel.fcstd]]. STL - [[File:auxcontrolpanel.stl]]
</gallery>

=Concept=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQbNF2sYxMO3pKsG_pGW6cananwGit2krQRTaGosvcnKQFVafShROPAIan4Q1unqYZLn2FUzxAsvu-R/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>

[https://docs.google.com/presentation/d/147njEaI7l1EIeFnWV-fUV9Qo_h0hvaWbvnaksE9QKUg/edit#slide=id.g5c3be0ce2d_1_28 edit]

=Universal Controller Automation=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217885140097313&width=500" width="500" height="644" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><html>

=Concept Video Walk-Through=
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/OY3ZeAoly_Y" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>

=BOM=
*Impco FL-205-1 valves - [https://www.amazon.com/gp/product/B009SEIIBM/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1]
*Impco Et98-52295 valves - [https://www.amazon.com/Impco-Et98-50362-001-Propane-Lockoff-Et98-52295/dp/B00EP1QX56/ref=sr_1_18?keywords=lpg+valve&qid=1574915647&s=industrial&sr=1-18]
*Brass 90° Elbow 1/4" NPT Male to Female - [https://www.amazon.com/Parker-Fitting-Degree-Street-Female/dp/B00NEFXCVM]
*40 micron Inline Gas Filter - [https://www.airgas.com/product/Gas-Equipment/Specialty-Gas-Equipment/Specialty-Gas-Equipment-Misc-/p/Y40LF402FM-AG][https://www.buyfittingsonline.com/1-4-in-nipple-inline-filter-brass-body-max-operating-pressure-300-psi/]
*Idler Bearing - [https://www.amazon.com/gp/product/B07JB2Y4H3/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1]
*Spring steel - 0.049" - [https://www.mcmaster.com/9666k66] and 0.075" - [https://www.mcmaster.com/9666k43]
*[[Split Wire Loom]] - 1.5"
*Angle barb - 1/4" - [https://www.menards.com/main/plumbing/pipe-fittings/nylon-hose-barb-fittings/sioux-chief-1-4-mip-x-3-8-id-barb-nylon-elbow/904-28161001/p-1461693622317-c-8553.htm?tid=6305736642373159398&ipos=2]

=Firmware=

Download firmware: [[File:Marlin_v19.10.CNCTorch.zip]]

*To use no temperature sensors, set max temps to 500 and jumper the thermistor pin pairs. Jumpering sets temp to max, which is 358C. Result: does not work. MAXTEMP error is still triggered.
*So instead in Configuration.h:

#define HEATER_0_MINTEMP -1
#define BED_MINTEMP -1

This works. Without thermistors, RAMPS reads 0C. Set the minimum below that, and MINTEMP ERROR is avoided.

=Build=
X axis, carriage, end plug for hanging [[1" Universal Axis]] around 4"x4" stel tube:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217912088050995&width=500" width="500" height="650" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217884328557025&width=500" width="500" height="397" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217867261690364&width=500" width="500" height="650" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217856972593143&width=500" width="500" height="532" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217820074070703&width=500" width="500" height="689" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217808367898056&width=500" width="500" height="532" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217792045209999&width=500" width="500" height="570" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217791716161773&width=500" width="500" height="670" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe></html>

=Links=
*[[Torch Table Genealogy]]
*[[Universal Axis]]
*[[Universal Controller]]

File:Idler belt wheel.stl

2019-12-03T07:17:08Z

Michel:

File:Idler belt wheel.fcstd

2019-12-03T07:16:16Z

Michel:

2019-11-25T08:16:33Z

Michel:

=CAD 1" Universal Axis - 3 Pieces=

==Frame==

==Mechanical==
[[File:CNC_Torch_1in_idler_module.jpg|100px]][[File:torch_idler_trimmed.png|100px]][[File:front_of_idler_trimmed.png|100px]][[File:torch.png|100px]][[File:torch_tip.png|100px]][[File:torch_handle_only.png|100px]][[File:Cnc_torch_idler_v19_10.png|100px]][[File:Bearing_1in.png|100px]][[File:nema23motor.png|100px]][[File:tb6600.png|100px]][[File:idlerassy2.png|100px]][[File:1inchshaft.png|100px]][[File:EndPlug.png|100px]][[File:idler+bearing.png|100px]][[File:Cnc_torch_carriage_v19_10.png|100px]][[File:Cnc_peg_15mm_belt_v19_10.png|100px]][[File:Cnc_torch_half_carriage_v19_10.png|100px]][[File:Torch table assembly v19 10.png|100px]]

<gallery perrow=6>
File:CNC_Torch_Tablepic.jpg|[[File:torch1910asembly.fcstd]] Final assembly of CNC torch table.

File:idlerassy2.png|[[File:cnctorchidlerassy.fcstd]] Idler assembly for final assembly via merge workflow.

File:1inchshaft.png|[[File:1inchshaft.fcstd]] One inch front side shaft.

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:BearingFlange.PNG|Flange for 608 bearing. Download - [[File:BearingFlange.FCStd]]

File:BearingBushing.PNG|Bushing for Flanged 608 bearing. Download - [[File:BearingBushing.FCStd]]

File:Bearing_1in.png|[[File:Bearing_1in.fcstd]]

File:torchidlerbolt.png|Bolt for CNC torch table idler to frame attachment. Download - [[File:608Bearing.FCStd]]

File:Tubing screenshot.jpg|Stock tubing library. Download - [[File:FreeCAD_Tubing_Library.tar.gz]]. See more information at [[Quarter Inch Stock Tubing]]

File:4x4Tube.png|Parametric 4x4 tubing - [[File:4x4Tube.FCStd]].

File:EndPlug.png|End Plug to join Idler to 4x4 tubing - [[File:EndPlug.FCStd]].

File:nema23motor.png|[[File:nema23motor.fcstd]]Nema 23 motor.

File:CNC_Torch_1708_Motor_interface.png|[[File:CNC_Torch_1708_Motor_interface.fcstd]][[File:check.png]]. STL for printing - [[File:CNC_Torch_1708_motorside.stl]]

File:CNC_Torch_1in_carriage_module.png|[[File:CNC Torch 1in carriage_module.fcstd]] Has the shortened and longer printed piece.

File:Cnc_torch_idler_v19_10.png|[[File:Cnc_torch_idler_v19_10.fcstd]] Idler with full carriage contact. STL - [[File:Cnc_torch_idler_v19_10.stl]]

File:torch.png|[[File:torch.fcstd]] Torch Handle.

File:torch_tip.png|[[File:torch_tip.fcstd]] Torch Handle.

File:torch_handle_only.png|[[File:torch_handle_only.fcstd]] Torch Handle.

File:Cnc_torch_carriage_v19_10.png|[[File:Cnc_torch_carriage_v19_10.fcstd]] - carriage with nut catchers in top and bottom. STL - [[File:Cnc_torch_carriage_v19_10.stl]]

File:YAxisAssembly.PNG|[[File:YAxisAssembly.FCStd]] - Assembly of Y axis

File:Cnc_peg_15mm_belt_v19_10.png|Peg for 15mm G2 belt - [[File:Cnc_peg_15mm_belt_v19_10.fcstd]] - STL - [[File:Cnc_peg_15mm_belt_v19_10.stl]]

File:IdlerShort.PNG|[[File:IdlerShort.FCStd]] - Short Idler to take flanged bearing

File:Cnc_torch_half_carriage_v19_10.png|Half carriage for auto alignment - [[File:Cnc_torch_half_carriage_v19_10.fcstd]] - STL - [[File:Cnc_torch_half_carriage_v19_10.stl]]

File:Torch table assembly v19 10.png|FreeCAD file - [https://gitlab.com/mi_shell/cnc_torch_table_v19_10/blob/master/Torch_table_assembly_v19_10.FCStd]

</gallery>

==Electronics==

<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]]. Bent panel STL - [[File:Bentpanel_v1904.stl]]

File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]

File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]

File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]

File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.

File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].

File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.

File:tb6600.png|[[File:tb6600.fcstd]] Toshiba 6600 stepper driver. Source: [https://grabcad.com/library/smakn-tb6600-stepper-motor-driver-1]

</gallery>

=Concept=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQbNF2sYxMO3pKsG_pGW6cananwGit2krQRTaGosvcnKQFVafShROPAIan4Q1unqYZLn2FUzxAsvu-R/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>

[https://docs.google.com/presentation/d/147njEaI7l1EIeFnWV-fUV9Qo_h0hvaWbvnaksE9QKUg/edit#slide=id.g5c3be0ce2d_1_28 edit]

=Concept Video Walk-Through=
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/OY3ZeAoly_Y" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>

=BOM=
*Idler Bearing - [https://www.amazon.com/gp/product/B07JB2Y4H3/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1]
*Spring steel - 0.049" - [https://www.mcmaster.com/9666k66] and 0.075" - [https://www.mcmaster.com/9666k43]

=Build=
X axis, carriage, end plug for hanging [[1" Universal Axis]] around 4"x4" stel tube:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217856972593143&width=500" width="500" height="532" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217820074070703&width=500" width="500" height="689" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217808367898056&width=500" width="500" height="532" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217792045209999&width=500" width="500" height="570" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217791716161773&width=500" width="500" height="670" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe></html>

=Links=
*[[Torch Table Genealogy]]
*[[Universal Axis]]
*[[Universal Controller]]

File:Torch table assembly v19 10.png

2019-11-25T08:03:05Z

Michel:

D3D Universal

2019-11-23T23:06:40Z

Michel:

=3D Printer=
[[File:d3dsimple_z_foot.png|100px]]

<gallery perrow=6>
File:d3dsimple_z_foot.png| '''Mount of Z motor to base plate. '''[[File:D3DS motor bracket x axis.fcstd]]
</gallery>

=CAD - 3D Printer Extruder=

{{Hint|Note the small extruder gear shown is MK8- we are using an MK7. '''Note''': Supervolacon nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see [[E3D_Titan_Aero_Extruder#CAD]]}}

{{Hint|Stable version uses MK7 drive gear (1.75 mm version) and Volcono nozzle (0.6mm tested) and 3 mm heat break and a half nut (6 mm) under the heat sink but above the thin break section. Filament is not constrained for 4 mm prior to heat break, but works great with PLA. Doesn't work with TPU.}}.

[[File:earlymodel.png|100px]][[File:extruderspring.png|100px]][[File:volcanoheaterblock.png|100px]] [[File:Cc_heat_sink_block_jig_03NOV2019.png|100px]][[File:dynamicblower.jpg|100px]][[File:withsensor.png|100px]][[File:steppermotor.png|100px]][[File:steppermotor2.png|100px]][[File:extruderwithmotorandsensor.png|100px]][[File:drivegear.png|100px]][[File:Cc_bearing_hobbolt_04NOV2019.png|100px]][[File:ChrisStartupCampFinal.png|100px]][[File:RecessedAndOversizedHoles.png|100px]]

<gallery perrow=6>
File:CC_simple_extruder_dev_03NOV2019.png|'''Simple Extruder WIP.''' Github - [https://github.com/3DCentral/OSE/blob/master/SimpleExtruder.FCStd]. '''Gitlab''' - [https://gitlab.com/marcin_ose/d3d-universal.

File:extruderspring.png|Extruder Spring for [[Simple Extruder]]. Buy + spec - [https://www.mcmaster.com/94125k616]. FreeCAD file - [[File:extruderspring.fcstd]]

File:simple_extruder_assembly.png|'''Extruder assembly''' - https://gitlab.com/marcin_ose/d3d-universal/blob/master/SimpleExtruder.FCStd

File:extruder_motor_bracket.png|'''Extruder motor bracket''' - https://gitlab.com/marcin_ose/d3d-universal/blob/master/ExtruderMotorBracket.FCStd

File:extruder_active_cooling_and_sensor.png|'''Extruder Active Cooling and Sensor Mount''' [[File:ExtruderActiveCoolingAndSensor.FCStd]]

File:Cc_spring_tensioner.png|'''Spring tensioner''' -[[File:SpringTensioner.FCStd]]

File:HeatSinkJig.png|'''Jig to cut the heat sink''' -[[File:HeaterSinkJig.FCStd]]

File:HeatSink.png|'''heat sink''' -[[File:HeatSink.FCStd]]

File:SpiralLinearBearing.PNG|'''Spiral linear bearing - parametric, but parameters set up for D3D''' -[[File:SpiralLinearBearing.zip]]

File:volcanoheaterblock.png|'''Volcano heater block'''. [[File:volcanoheaterblock.fcstd]].
File:5015blower.jpg|[[File:5015blower.fcstd]] '''5015 Blower''' - positionally correct for D3D Universal.

File:8mmsensor.jpg|8 mm sensor. Download - [[File:8mmsensor.fcstd]]

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:40x10fan.png|'''40x10mm fan''' [[File:40x10fan.fcstd]]

File:steppermotor.png| '''Stepper Motor'''[[File:steppermotor.fcstd]]

File:steppermotor2.png| '''Stepper Motor from Faceplate'''[[File:Nema17face.fcstd]]

File:SuperVolcanoNozzle.png| '''Super Volcano Nozzle'''[[File:SuperVolcanoNozzle.fcstd]]

File:drivegear.png| '''Drive Gear'''[[File:drivegear.fcstd]]
</gallery>

==BOM==
*Spring - [https://www.mcmaster.com/94125k616]

=Working Doc=

==Includes Review and Data Collection==
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQOvWBdHZ8cYcGu1_brqbhbd7GpU_vYZjiu72ffANSg8Wl2LrdN7v8BjJixLS4FP_KVxLgdXlmpDh-o/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>

[https://docs.google.com/presentation/d/1W5hmlqCsap-q-SiPrjyBIqXnOrp_A4rFG1lPcPm5jfo/edit edit]

{{devtemplate|name=D3D Universal|14=20|10=50|2=50}}

=Build=
==D3D Universal Axis==
Platform on stilts so extruder reaches bed:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217838317126768&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

Nozzle does not reach bed:

<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783164347983&width=500" width="500" height="650" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

==Extruder==
<html>
<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783211909172&width=500" width="500" height="746" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217771136687299&width=500" width="500" height="682" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

</html>

=3-in-1 Machine=
[[File:d3duniversalmill.png|100px]][[File:D3dsimple2.png|100px]][[File:D3Duniversalplotter1.jpg|100px]][[File:plotterpen.jpg|100px]][[File:siompleextruder2.png|100px]][[File:simplespindle.png|100px]][[File:Cc_export_issue_22OCT2019.png|100px]][[File:uno3d.jpg|100px]][[File:electricmotor.png|100px]] [[File:D3DS_motor_bracket.png|100px]] [[File:D3DS_idler_high_screwdown.png|100px]] [[File:D3DS_motor_side_high_screwdown.png|100px]]

<gallery perrow=6>

File:d3duniversalmill.png|'''D3D Universal with 3D printer motor functioning as a CNC mill.''' - FreeCAD -[https://github.com/OpenSourceEcology/D3D-Universal-Mill/blob/master/D3D_Universal_Mill.FCStd] or Michel's repo.

File:D3dsimple2.png|'''D3D Simple Working Copy by Marcin''' - FreeCAD -[[File:D3Dsimple.fcstd]]

File:D3Duniversalplotter1.jpg|'''D3D Universal with plotter attachment.''' - See [[D3D Universal Plotter]] by Ferdi Meier. Gitlab - [https://gitlab.com/feadi/ose/tree/master/D3D_universal]

File:plotterpen.jpg|'''Plotter Pen Attachment.''' - [[File:plotterpen.fcstd]]. From [[Ferdi Log]].

siompleextruder2.png|'''Simple extruder for 1.75 mm filament.''' - By [[London International Academy]] team. From [[Simple Extruder]].

electricmotor.png|'''Electric Motor'''. Michel Repo - [https://gitlab.com/mi_shell/ose_freecad_models/tree/master/af_motor_v1909_main]. Assembly in FreeCAD, Marcin's Repo - [https://gitlab.com/marcin_ose/michel-motor/commit/26879636e6926c612beab6f6a3478f61600d8a44]

simplespindle.png|'''Simple spindle''' - By [https://wiki.opensourceecology.org/wiki/John_Log#Task_19.2C_Update_of_Spindle_assembly_drawing.2C_exploded_views_and_movie John Stager] team. See [[Simple Spindle]].

File:Cc_export_issue_22OCT2019.png|See [[Universal_CNC_Axis#Universal_Axis_-_Working_Document]]. FreeCAD file - [[File:D3D_Universal_Carriage_v1910.fcstd]]

File:uno3d.jpg|Arduino Uno for motor power supply. See [[Emmanuel Log]].

File:D3DS_motor_bracket.png|'''D3DS motor piece with bracket for x and z-axis'''<br>FreeCAD file -[[File:D3DS_motor_bracket.fcstd]]<br>STL file -[[File:D3DS_motor_bracket.stl]]

File:D3DS_idler_high_screwdown.png|'''D3DS elevated idler side piece for Y-axis'''<br>FreeCAD file -[[File:D3DS_idler_high_screwdown.fcstd]]<br>STL file -[[File:D3DS_idler_high_screwdown.stl]]

File:D3DS_motor_side_high_screwdown.png|'''D3DS elevated motor side piece for Y-axis'''<br>FreeCAD file -[[File:D3DS_motor_side_high_screwdown.fcstd]]<br>STL file -[[File:D3DS_motor_side_high_screwdown.stl]]

</gallery>

=Design Concepts=

==Plotter==
embedded my website on wiki [https://feadi.github.io/OSE/ https://feadi.github.io/OSE/].

Played with gtlf-viewer

<html><iframe src="https://gltf-viewer.donmccurdy.com#kiosk=1&model=https://feadi.github.io/OSE/gltf/gltf/test01.glb" style="width: 800px;" height="600px" frameBorder="0"></iframe></html>

=Wiring=
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217401078076065&width=500" width="500" height="379" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>

=Code=
*Marling - [[File:Marlin_Universal.zip]]

=Links=
*[[D3D Simple]] - build from 2019

File:D3DS idler high screwdown.stl

2019-11-23T22:45:18Z

Michel: Elevated idler piece for Y-axis

Elevated idler piece for Y-axis

File:D3DS motor side high screwdown.stl

2019-11-23T22:44:25Z

Michel: Elevated motor side piece for Y-axis

Elevated motor side piece for Y-axis

File:D3DS motor side high screwdown.fcstd

2019-11-23T22:26:35Z

Michel: Elevated motor side piece for Y-axis

Elevated motor side piece for Y-axis

File:D3DS motor side high screwdown.png

2019-11-23T22:25:55Z

Michel: Elevated motor side piece for Y-axis

Elevated motor side piece for Y-axis

File:D3DS idler high screwdown.fcstd

2019-11-23T22:24:43Z

Michel: Elevated idler piece for Y-axis

Elevated idler piece for Y-axis

File:D3DS idler high screwdown.png

2019-11-23T22:23:36Z

Michel: Elevated idler piece for Y-axis

Elevated idler piece for Y-axis

File:Cnc torch carriage v19 10.fcstd

2019-11-23T21:44:28Z

Michel: Michel uploaded a new version of File:Cnc torch carriage v19 10.fcstd

cnc torch table carriage piece

CNC Torch Table v19.10

2019-11-21T23:30:05Z

Michel:

=CAD 1" Universal Axis - 3 Pieces=

==Frame==

==Mechanical==
[[File:CNC_Torch_1in_idler_module.jpg|100px]][[File:torch_idler_trimmed.png|100px]][[File:front_of_idler_trimmed.png|100px]][[File:torch.png|100px]][[File:torch_tip.png|100px]][[File:torch_handle_only.png|100px]][[File:Cnc_torch_idler_v19_10.png|100px]][[File:Bearing_1in.png|100px]][[File:nema23motor.png|100px]][[File:tb6600.png|100px]][[File:idlerassy2.png|100px]][[File:1inchshaft.png|100px]][[File:EndPlug.png|100px]][[File:idler+bearing.png|100px]][[File:Cnc_torch_carriage_v19_10.png|100px]][[File:Cnc_peg_15mm_belt_v19_10.png|100px]][[File:Cnc_torch_half_carriage_v19_10.png|100px]]

<gallery perrow=6>
File:CNC_Torch_Tablepic.jpg|[[File:torch1910asembly.fcstd]] Final assembly of CNC torch table.

File:idlerassy2.png|[[File:cnctorchidlerassy.fcstd]] Idler assembly for final assembly via merge workflow.

File:1inchshaft.png|[[File:1inchshaft.fcstd]] One inch front side shaft.

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:BearingFlange.PNG|Flange for 608 bearing. Download - [[File:BearingFlange.FCStd]]

File:BearingBushing.PNG|Bushing for Flanged 608 bearing. Download - [[File:BearingBushing.FCStd]]

File:Bearing_1in.png|[[File:Bearing_1in.fcstd]]

File:torchidlerbolt.png|Bolt for CNC torch table idler to frame attachment. Download - [[File:608Bearing.FCStd]]

File:Tubing screenshot.jpg|Stock tubing library. Download - [[File:FreeCAD_Tubing_Library.tar.gz]]. See more information at [[Quarter Inch Stock Tubing]]

File:4x4Tube.png|Parametric 4x4 tubing - [[File:4x4Tube.FCStd]].

File:EndPlug.png|End Plug to join Idler to 4x4 tubing - [[File:EndPlug.FCStd]].

File:nema23motor.png|[[File:nema23motor.fcstd]]Nema 23 motor.

File:CNC_Torch_1708_Motor_interface.png|[[File:CNC_Torch_1708_Motor_interface.fcstd]][[File:check.png]]. STL for printing - [[File:CNC_Torch_1708_motorside.stl]]

File:CNC_Torch_1in_carriage_module.png|[[File:CNC Torch 1in carriage_module.fcstd]] Has the shortened and longer printed piece.

File:Cnc_torch_idler_v19_10.png|[[File:Cnc_torch_idler_v19_10.fcstd]] Idler with full carriage contact. STL - [[File:Cnc_torch_idler_v19_10.stl]]

File:torch.png|[[File:torch.fcstd]] Torch Handle.

File:torch_tip.png|[[File:torch_tip.fcstd]] Torch Handle.

File:torch_handle_only.png|[[File:torch_handle_only.fcstd]] Torch Handle.

File:Cnc_torch_carriage_v19_10.png|[[File:Cnc_torch_carriage_v19_10.fcstd]] - carriage with nut catchers in top and bottom.

File:YAxisAssembly.PNG|[[File:YAxisAssembly.FCStd]] - Assembly of Y axis

File:Cnc_peg_15mm_belt_v19_10.png|Peg for 15mm G2 belt - [[File:Cnc_peg_15mm_belt_v19_10.fcstd]] - STL - [[File:Cnc_peg_15mm_belt_v19_10.stl]]

File:IdlerShort.PNG|[[File:IdlerShort.FCStd]] - Short Idler to take flanged bearing

File:Cnc_torch_half_carriage_v19_10.png|Half carriage for auto alignment - [[File:Cnc_torch_half_carriage_v19_10.fcstd]] - STL - [[File:Cnc_torch_half_carriage_v19_10.stl]]

</gallery>

==Electronics==

<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]]. Bent panel STL - [[File:Bentpanel_v1904.stl]]

File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]

File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]

File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]

File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.

File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].

File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.

File:tb6600.png|[[File:tb6600.fcstd]] Toshiba 6600 stepper driver. Source: [https://grabcad.com/library/smakn-tb6600-stepper-motor-driver-1]

</gallery>

=Concept=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vQbNF2sYxMO3pKsG_pGW6cananwGit2krQRTaGosvcnKQFVafShROPAIan4Q1unqYZLn2FUzxAsvu-R/embed?start=false&loop=false&delayms=3000" frameborder="0" width="480" height="389" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>

[https://docs.google.com/presentation/d/147njEaI7l1EIeFnWV-fUV9Qo_h0hvaWbvnaksE9QKUg/edit#slide=id.g5c3be0ce2d_1_28 edit]

=Concept Video Walk-Through=
<html><iframe width="560" height="315" src="https://www.youtube.com/embed/OY3ZeAoly_Y" frameborder="0" allow="accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe></html>

=BOM=
*Idler Bearing - [https://www.amazon.com/gp/product/B07JB2Y4H3/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1]
*Spring steel - 0.049" - [https://www.mcmaster.com/9666k66] and 0.075" - [https://www.mcmaster.com/9666k43]

=Build=
X axis, carriage, end plug for hanging [[1" Universal Axis]] around 4"x4" stel tube:

<html><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217820074070703&width=500" width="500" height="689" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217808367898056&width=500" width="500" height="532" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217792045209999&width=500" width="500" height="570" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217791716161773&width=500" width="500" height="670" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe><iframe src="https://www.facebook.com/plugins/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fvideos%2F10217788974093223%2F&show_text=0&width=267" width="267" height="476" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allowFullScreen="true"></iframe></html>

=Links=
*[[Torch Table Genealogy]]
*[[Universal Axis]]
*[[Universal Controller]]

File:Cnc torch half carriage v19 10.stl

2019-11-21T23:29:34Z

Michel: Half carriage for auto alignment of the Y-axis.

Half carriage for auto alignment of the Y-axis.

File:Cnc torch half carriage v19 10.fcstd

2019-11-21T23:27:05Z

Michel: Half carriage for auto alignment of the Y-axis.

Half carriage for auto alignment of the Y-axis.

File:Cnc torch half carriage v19 10.png

2019-11-21T23:20:58Z

Michel:

CNC Torch Table v19.10

2019-11-19T17:43:14Z

Michel: