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	<id>https://wiki.opensourceecology.org/api.php?action=feedcontributions&amp;feedformat=atom&amp;user=Weinbergify</id>
	<title>Open Source Ecology - User contributions [en]</title>
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	<updated>2026-04-20T04:17:44Z</updated>
	<subtitle>User contributions</subtitle>
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	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=259531</id>
		<title>Brian Weinberg Log</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=259531"/>
		<updated>2021-08-12T13:34:53Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&amp;lt;html&amp;gt;&amp;lt;iframe width=&amp;quot;600&amp;quot; height=&amp;quot;500&amp;quot; src=&amp;quot;https://osedev.org/wiki/BrianWeinberg?start=9/1/2019&amp;quot;&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Thursday Aug 12, 2021=&lt;br /&gt;
&lt;br /&gt;
[[Carbon Credit Information (all in one place) for Nori.com and Regen.netwokr: https://www.dropbox.com/sh/kqov1ys21gjonn2/AABHreMGJuz_7jkf2mgA6UZLa?dl=0.]]&lt;br /&gt;
&lt;br /&gt;
*Drafting new pages:&lt;br /&gt;
[[OSE + FFR Partnership https://wiki.opensourceecology.org/wiki/OSE_FFR_Partnershipg]]&lt;br /&gt;
[[Regeneration.Ventures (SBIR R&amp;amp;D Commercialization Open Source https://wiki.opensourceecology.org/wiki/Regeneration_Ventures]] &lt;br /&gt;
&lt;br /&gt;
=Sun Aug 1, 2021=&lt;br /&gt;
[[OSE + Foundation for Regeneration Collaboration Planning]].&lt;br /&gt;
&lt;br /&gt;
=Sun Jul 25, 2021=&lt;br /&gt;
[[E-Commerce MVP]]. [[Domains List]]. [[Incorporation]]. [[SBIR Template]]. [[STTR Template]]&lt;br /&gt;
&lt;br /&gt;
=Sun Jul 11, 2021=&lt;br /&gt;
Worked on [[BRV Microfactory]]&lt;br /&gt;
&lt;br /&gt;
=Sat Jul 10, 2021=&lt;br /&gt;
[[BRV Microfactory]]&lt;br /&gt;
&lt;br /&gt;
=Mon Jul 5, 2021=&lt;br /&gt;
Getting better at CAD&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=OSE_FFR_Partnership&amp;diff=259475</id>
		<title>OSE FFR Partnership</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=OSE_FFR_Partnership&amp;diff=259475"/>
		<updated>2021-08-10T18:24:13Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Foundation for Regeneration &amp;amp; Open Source Ecology Partnership.&lt;br /&gt;
&lt;br /&gt;
Regeneration. University - curriculum, user experience, branding/marketing&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Grant engine&lt;br /&gt;
Kansas City implementation&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Email thread:&lt;br /&gt;
-Find the local site for 2021 city build &lt;br /&gt;
-Underwriting for construction projects&lt;br /&gt;
-GI Bill/ Accreditation &lt;br /&gt;
-Advance SBIR/STTR and other grant apps&lt;br /&gt;
-Le Farge is an opportunity for all of us with an investor coming to town this Saturday/Sunday. I would like you to come to one of the meetings.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Old Regeneration University Summer Fellowship Notes:&lt;br /&gt;
&lt;br /&gt;
Summer Fellowship.&lt;br /&gt;
Beginning 2021, we will offer a 10 Week Residential Summer Fellowship for national/global participants. &lt;br /&gt;
10 Week Residential in person curriculum on the leading regenerative technologies in the world across scales (dwelling, neighborhood, city, bioregional scales). Price point is ~15k with room for scholarshipping in diversity. &lt;br /&gt;
Verticals covered:  4 Tracks: Venture, Community, Consulting/Design, &amp;amp; Research.&lt;br /&gt;
Food &amp;amp; Rural/Urban Agriculture&lt;br /&gt;
Circular Economy (Energy, Water, &amp;amp; Waste)&lt;br /&gt;
Carbon &amp;amp; Material Solutions&lt;br /&gt;
Health &amp;amp; Wellbeing&lt;br /&gt;
Data &amp;amp; Media&lt;br /&gt;
Legal, Risk, &amp;amp; Finance&lt;br /&gt;
&lt;br /&gt;
Capabilities Built:&lt;br /&gt;
Foundational Capacity from World Renowned Subject Matter Experts&lt;br /&gt;
Applied Case Consulting Experience&lt;br /&gt;
Opportunity to Join/Start Gamechanging Regenerative Business&lt;br /&gt;
Self, Group, and Systems Actualization Coaching&lt;br /&gt;
Mentor Office Hours Access&lt;br /&gt;
Deal Network / Investor Pitch Day&lt;br /&gt;
&lt;br /&gt;
REGEN Certificate. We will offer new/existing UMKC students a certificate within the UMKC system where they take REGEN faculty let coursework (4 courses) and interface with Demonstration Projects, Research Groups, and Community Groups..&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Regeneration_Ventures&amp;diff=259471</id>
		<title>Regeneration Ventures</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Regeneration_Ventures&amp;diff=259471"/>
		<updated>2021-08-10T18:09:17Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: Created page with &amp;quot;SBIR/STTR R&amp;amp;D: Draft application https://docs.google.com/presentation/d/1xz4JUgKUSsYqSQnDHFbMtBjISKwHCw11/edit#slide=id.p1 Trello List: https://trello.com/c/fvly3U1S&amp;quot;&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;SBIR/STTR R&amp;amp;D: Draft application https://docs.google.com/presentation/d/1xz4JUgKUSsYqSQnDHFbMtBjISKwHCw11/edit#slide=id.p1&lt;br /&gt;
Trello List: https://trello.com/c/fvly3U1S&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=OSE_FFR_Partnership&amp;diff=259470</id>
		<title>OSE FFR Partnership</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=OSE_FFR_Partnership&amp;diff=259470"/>
		<updated>2021-08-10T18:05:47Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: Created page with &amp;quot;Foundation for Regeneration &amp;amp; Open Source Ecology Partnership.  Regeneration. University - curriculum, user experience, branding/marketing   Grant engine Kansas City implement...&amp;quot;&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Foundation for Regeneration &amp;amp; Open Source Ecology Partnership.&lt;br /&gt;
&lt;br /&gt;
Regeneration. University - curriculum, user experience, branding/marketing&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Grant engine&lt;br /&gt;
Kansas City implementation&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Email thread:&lt;br /&gt;
-Find the local site for 2021 city build &lt;br /&gt;
-Underwriting for construction projects&lt;br /&gt;
-GI Bill/ Accreditation &lt;br /&gt;
-Advance SBIR/STTR and other grant apps&lt;br /&gt;
-Le Farge is an opportunity for all of us with an investor coming to town this Saturday/Sunday. I would like you to come to one of the meetings.&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Brain_Weinberg&amp;diff=258125</id>
		<title>Brain Weinberg</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Brain_Weinberg&amp;diff=258125"/>
		<updated>2021-07-18T21:24:48Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;*Tom Chi - to be connected with him shortly. This is a good intro to Tom&#039;s work a) : https://www.youtube.com/watch?v=DkyMCCnNI3Q b) https://vimeo.com/294975140&lt;br /&gt;
*Cesar said Marcin is a monument.&lt;br /&gt;
*Hungry and talented to train entrepreneurs &lt;br /&gt;
*Brian almost started [[Regen Institute]]. We want to be strategic. Harvard. Stanford. Devry U - friend bought it. UMKC. Devry. Former president of a university. Multiple university president.&lt;br /&gt;
*Let&#039;s snap up a prison.&lt;br /&gt;
*Cesar is part of Nexus&lt;br /&gt;
*Investor to snap up land in Blue River Valley&lt;br /&gt;
*Sarah Shipley - grantwriter&lt;br /&gt;
*Coolest shit I can to have most impact.&lt;br /&gt;
*The Purpose Trust - Brian knows. Steward Owned Enterprise.&lt;br /&gt;
&lt;br /&gt;
Regen Tech work: https://docs.google.com/spreadsheets/d/1YH9ThzmNH6ncrYAOYFP00Za1tfQdjxOFpSq8Pu57lYs/edit?usp=sharing&lt;br /&gt;
&lt;br /&gt;
KC Properties list: https://docs.google.com/spreadsheets/d/1f4qN7VNzwRJ69r3wbs-MlYcVKX6bemcvUnkF9vf8tIo/edit?usp=sharing&lt;br /&gt;
&lt;br /&gt;
Owns all these domains:&lt;br /&gt;
&lt;br /&gt;
regeneratetheheartland.com&lt;br /&gt;
regeneration.university&lt;br /&gt;
regeneration.shop&lt;br /&gt;
regeneration.agency&lt;br /&gt;
regeneration.ventures&lt;br /&gt;
regeneration.us&lt;br /&gt;
regen.holdings&lt;br /&gt;
regen.group&lt;br /&gt;
&lt;br /&gt;
regenerateamerica.org&lt;br /&gt;
&lt;br /&gt;
regeneratehumanity.com&lt;br /&gt;
&lt;br /&gt;
regenerationclub.com&lt;br /&gt;
&lt;br /&gt;
mylifeshed.com&lt;br /&gt;
lifeshed.net&lt;br /&gt;
lifeshed.co&lt;br /&gt;
lifeshed.org&lt;br /&gt;
lifeshed.io&lt;br /&gt;
greenmeme.co&lt;br /&gt;
regenarbitrage.com&lt;br /&gt;
regeneratenewyork.com&lt;br /&gt;
regeneratecolorado.com&lt;br /&gt;
regeneratecalifornia.com&lt;br /&gt;
regeneratemissouri.com&lt;br /&gt;
regeneratenewmexico.com&lt;br /&gt;
regeneratekansascity.com&lt;br /&gt;
regenerateiowa.com&lt;br /&gt;
regenerateindiana.com&lt;br /&gt;
regeneratemichigan.com&lt;br /&gt;
regeneratenorthdakota.com&lt;br /&gt;
regeneratesouthdakota.com&lt;br /&gt;
regenerateisrael.com&lt;br /&gt;
regeneratehawaii.com&lt;br /&gt;
regeneratearkansas.com&lt;br /&gt;
regeneratepuertorico.com&lt;br /&gt;
regenerateidaho.com&lt;br /&gt;
regenerativearbitrage.com&lt;br /&gt;
&lt;br /&gt;
blendedprofit.com&lt;br /&gt;
&lt;br /&gt;
politicallyup.com&lt;br /&gt;
&lt;br /&gt;
lifefreestyling.com&lt;br /&gt;
&lt;br /&gt;
drawdowntx.com&lt;br /&gt;
drawdownca.com&lt;br /&gt;
drawdownkc.com&lt;br /&gt;
drawdownca.org&lt;br /&gt;
drawdownkc.org&lt;br /&gt;
drawdowntx.org&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Brain_Weinberg&amp;diff=258124</id>
		<title>Brain Weinberg</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Brain_Weinberg&amp;diff=258124"/>
		<updated>2021-07-18T21:18:49Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;*Tom Chi - to be connected with him shortly. This is a good intro to Tom&#039;s work a) : https://www.youtube.com/watch?v=DkyMCCnNI3Q b) https://vimeo.com/294975140&lt;br /&gt;
*Cesar said Marcin is a monument.&lt;br /&gt;
*Hungry and talented&lt;br /&gt;
*Brian almost started [[Regeneration Institute]]. We want to be strategic. Harvard. Stanford. Devry U - friend bought it. UMKC. Devry. Former president of a university. Multiple university president.&lt;br /&gt;
*Let&#039;s snap up a prison.&lt;br /&gt;
*Cesar is part of Nexus&lt;br /&gt;
*Investor to snap up land in Blue River Valley&lt;br /&gt;
*Sarah Shipley - grantwriter&lt;br /&gt;
*Coolest shit I can to have most impact.&lt;br /&gt;
*The Purpose Trust - Brian knows. Steward Owned Enterprise.&lt;br /&gt;
&lt;br /&gt;
Regen Tech work: https://docs.google.com/spreadsheets/d/1YH9ThzmNH6ncrYAOYFP00Za1tfQdjxOFpSq8Pu57lYs/edit?usp=sharing&lt;br /&gt;
&lt;br /&gt;
KC Properties list: https://docs.google.com/spreadsheets/d/1f4qN7VNzwRJ69r3wbs-MlYcVKX6bemcvUnkF9vf8tIo/edit?usp=sharing&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257307</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257307"/>
		<updated>2021-07-12T01:49:44Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
We train people to do one or all of five things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Plant trees, riparian restoration, regenerative farming&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
By producing materials and machines that create materials, we can operate like a bank. If you can&#039;t pay, you can &#039;clean the dishes&#039; and help out earning base fee. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, etc&lt;br /&gt;
&lt;br /&gt;
=Riskiest Assumptions=&lt;br /&gt;
*Site Generalist vs Specialization&lt;br /&gt;
*Product sales needs to be at an predictable level. Could be testing and prototyping right now.&lt;br /&gt;
*Value proposition confidence over alternatives &lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
*Will add more to OSE Devices List&lt;br /&gt;
*Fungi brownfield remediation&lt;br /&gt;
*Low CO2 Concrete&lt;br /&gt;
*Right to Repair Movement&lt;br /&gt;
*Rapid Learning VR&lt;br /&gt;
*Trash Filament&lt;br /&gt;
&lt;br /&gt;
*Meetings setup with https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
and https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257306</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257306"/>
		<updated>2021-07-12T01:47:44Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
We train people to do one or all of four things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
By producing materials and machines that create materials, we can operate like a bank. If you can&#039;t pay, you can &#039;clean the dishes&#039; and help out earning base fee. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, etc&lt;br /&gt;
&lt;br /&gt;
=Riskiest Assumptions=&lt;br /&gt;
*Site Generalist vs Specialization&lt;br /&gt;
*Product sales needs to be at an predictable level. Could be testing and prototyping right now.&lt;br /&gt;
*Value proposition confidence over alternatives &lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
*Will add more to OSE Devices List&lt;br /&gt;
*Fungi brownfield remediation&lt;br /&gt;
*Low CO2 Concrete&lt;br /&gt;
*Right to Repair Movement&lt;br /&gt;
*Rapid Learning VR&lt;br /&gt;
*Trash Filament&lt;br /&gt;
&lt;br /&gt;
*Meetings setup with https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
and https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257305</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257305"/>
		<updated>2021-07-12T01:32:52Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
We train people to do one or all of four things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
By producing materials and machines that create materials, we can operate like a bank. If you can&#039;t pay, you can &#039;clean the dishes&#039; and help out earning base fee. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, etc&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
*Will add more to OSE Devices List&lt;br /&gt;
*Fungi brownfield remediation&lt;br /&gt;
*Low CO2 Concrete&lt;br /&gt;
*Right to Repair Movement&lt;br /&gt;
*Rapid Learning VR&lt;br /&gt;
*Trash Filament&lt;br /&gt;
&lt;br /&gt;
*Meetings setup with https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
and https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257304</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257304"/>
		<updated>2021-07-12T01:26:07Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: /* Research &amp;amp; Development */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
We train people to do one or all of four things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, etc&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
*Will add more to OSE Devices List&lt;br /&gt;
*Fungi brownfield remediation&lt;br /&gt;
*Low CO2 Concrete&lt;br /&gt;
*Right to Repair Movement&lt;br /&gt;
*Rapid Learning VR&lt;br /&gt;
*Trash Filament&lt;br /&gt;
&lt;br /&gt;
*Meetings setup with https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
and https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=257303</id>
		<title>Brian Weinberg Log</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=257303"/>
		<updated>2021-07-12T01:24:50Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&amp;lt;html&amp;gt;&amp;lt;iframe width=&amp;quot;600&amp;quot; height=&amp;quot;500&amp;quot; src=&amp;quot;https://osedev.org/wiki/BrianWeinberg?start=9/1/2019&amp;quot;&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
=Sun Jul 11, 2021=&lt;br /&gt;
Worked on [[BRV Microfactory]]&lt;br /&gt;
&lt;br /&gt;
=Sat Jul 10, 2021=&lt;br /&gt;
[[BRV Microfactory]]&lt;br /&gt;
&lt;br /&gt;
=Mon Jul 5, 2021=&lt;br /&gt;
Getting better at CAD&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257302</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257302"/>
		<updated>2021-07-12T01:22:53Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
We train people to do one or all of four things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, etc&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
Right to Repair Movement&lt;br /&gt;
Rapid Learning VR&lt;br /&gt;
Trash Filament&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257301</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257301"/>
		<updated>2021-07-12T01:21:55Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products that increase resilience&lt;br /&gt;
*Empowering people with the knowledge, jobs, and ownership for self determination&lt;br /&gt;
*Healing rivers &amp;amp; soils by closing biological and technical material loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
&lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility Requirements=&lt;br /&gt;
&lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
*Storage, Saw Mill, &lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
Right to Repair Movement&lt;br /&gt;
Rapid Learning VR&lt;br /&gt;
Trash Filament&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257300</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257300"/>
		<updated>2021-07-12T01:15:00Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&lt;br /&gt;
This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products&lt;br /&gt;
*Empowering the people with knowledge, jobs, and ownership&lt;br /&gt;
*Healing the rivers &amp;amp; soils by closing circular loops&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Facility Requirements &lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257299</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257299"/>
		<updated>2021-07-12T01:13:42Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: /* White Paper Draft */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products&lt;br /&gt;
*Empowering the people with knowledge, jobs, and ownership&lt;br /&gt;
*Healing the rivers &amp;amp; soils by closing circular loops&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;- Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Facility Requirements &lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257298</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257298"/>
		<updated>2021-07-12T01:12:53Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, employee owned, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
*Localizing the economy with new brands and communities people grow to love&lt;br /&gt;
*De-risking the community with low cost modular life giving products&lt;br /&gt;
*Empowering the people with knowledge, jobs, and ownership&lt;br /&gt;
*Healing the rivers &amp;amp; soils by closing circular loops&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;the &#039;&#039;New&#039;&#039; American Dream&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Underutilized resources and people can build a low cost future for themselves, restore ecological balance, and jumpstart the regions material digestion system. Ideally, biological and technological material cycles would find a home. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;- Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Facility Requirements &lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257297</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257297"/>
		<updated>2021-07-12T00:54:52Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore ecological health, and turn the jumpstart the regions materials digestion system. Ideally, biological and technically materials cycles would find a home through existing and new kits. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;- Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Facility Requirements &lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
&lt;br /&gt;
https://www.metabolic.nl/news/how-to-create-a-sustainable-bioeconomy/?mc_cid=c2af142d59&amp;amp;mc_eid=888a66f787&lt;br /&gt;
https://materialeconomics.com/publications&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257295</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257295"/>
		<updated>2021-07-12T00:53:59Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and Microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore ecological health, and turn the jumpstart the regions materials digestion system. Ideally, biological and technically materials cycles would find a home through existing and new kits. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Workforce Development:&#039;&#039;&#039;&lt;br /&gt;
Trained people to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
#All enterprises started must be employee owned and open source.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Biorefinery Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;- Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
*Gasifier + Charcoal production&lt;br /&gt;
*Power Cube &lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Facility Requirements &lt;br /&gt;
*4000 square feet&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Research &amp;amp; Development=&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
Low CO2 Concrete&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Copy Graveyard=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
&lt;br /&gt;
Business Model of Facility&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
Risks&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&lt;br /&gt;
Budget Narrative&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257291</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257291"/>
		<updated>2021-07-12T00:43:55Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore ecological health, and turn the jumpstart the regions materials digestion system. Ideally, biological and technically materials cycles would find a home through existing and new kits. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;-Feed Stock Sources&#039;&#039;&#039;&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039;- Microfactory Kits Types: &#039;&#039;&#039;&lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Kit Levels:&#039;&#039;&#039;&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Membership Program + Trainings&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;- Managed Accounts&#039;&#039;&#039; &lt;br /&gt;
We resell kits, educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257290</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257290"/>
		<updated>2021-07-12T00:42:58Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore ecological health, and turn the jumpstart the regions materials digestion system. Ideally, biological and technically materials cycles would find a home through existing and new kits. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
-Feed Stock Sources&lt;br /&gt;
*Plastics&lt;br /&gt;
*Food and its Waste&lt;br /&gt;
*Wood&lt;br /&gt;
*Chemicals&lt;br /&gt;
*Fungi&lt;br /&gt;
*Water&lt;br /&gt;
*Poop&lt;br /&gt;
*Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
- Microfactory Kits Types: &lt;br /&gt;
*Modular housing&lt;br /&gt;
*Aquaponics&lt;br /&gt;
*Brick presses&lt;br /&gt;
*Tractors&lt;br /&gt;
*3D printers&lt;br /&gt;
&lt;br /&gt;
- Kit Levels:&lt;br /&gt;
*Kit Only&lt;br /&gt;
*Kit + Training On Demand&lt;br /&gt;
*Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
-Membership Program + Trainings&lt;br /&gt;
&lt;br /&gt;
- Managed Accounts &lt;br /&gt;
We resell kits , educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257289</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257289"/>
		<updated>2021-07-12T00:40:11Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and microfactory in the Blue River Valley (BRV) of KCMO. The microfactory side would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore ecological health, and turn the jumpstart the regions materials digestion system. Ideally, biological and technically materials cycles would find a home through existing and new kits. Anything ranging from... &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
-Feed Stock Sources&lt;br /&gt;
Plastics&lt;br /&gt;
Food and its Waste&lt;br /&gt;
Wood&lt;br /&gt;
Chemicals&lt;br /&gt;
Fungi&lt;br /&gt;
Water&lt;br /&gt;
Poop&lt;br /&gt;
Energy&lt;br /&gt;
&lt;br /&gt;
 &lt;br /&gt;
- Microfactory Kits Types: &lt;br /&gt;
Modular housing&lt;br /&gt;
Aquaponics&lt;br /&gt;
Brick presses&lt;br /&gt;
Tractors&lt;br /&gt;
3D printers&lt;br /&gt;
&lt;br /&gt;
- Kit Levels:&lt;br /&gt;
Kit Only&lt;br /&gt;
Kit + Training On Demand&lt;br /&gt;
Kit + Training Live &lt;br /&gt;
&lt;br /&gt;
-Membership Program + Trainings&lt;br /&gt;
&lt;br /&gt;
- Managed Accounts &lt;br /&gt;
We resell kits , educate DIY, but most importantly we do our own projects where we live, work, and play.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Will add more to OSE Devices List&lt;br /&gt;
Fungi brownfield remediation&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257181</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257181"/>
		<updated>2021-07-11T02:21:09Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and microfactory in the Blue River Valley (BRV) of KCMO. The microfactory would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore the land, and turn the region into a metabolism (materials digestion system).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257180</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257180"/>
		<updated>2021-07-11T02:20:06Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, Biorefinery and microfactory in the Blue River Valley (BRV) of KCMO. The microfactory would produce DIY Kits with associated trainings to empower anyone to make affordable houses, aquaponics, CEB presses, tractors, 3D printers necessary for economic development (from resiliency to abundance), social equity (from stabilization to self determination), and ecological health (from waste to value). The facility is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Junk piles growing over the years of broken machines scattered in the rough areas in town will be transformed into materials we can use. Under utilized resources and people can build a low cost future, restore the land, and turn the region into a metabolism (materials digestion system).&lt;br /&gt;
&lt;br /&gt;
To address the issue of supply chains - it is important that any equipment sent to Africa is sent with an infrastructure for both building the equipment from scratch, and for educating local people of how to do this.&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[BRV Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257176</id>
		<title>BRV Microfactory</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=BRV_Microfactory&amp;diff=257176"/>
		<updated>2021-07-11T01:09:23Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: Created page with &amp;quot;=Introduction= &amp;#039;&amp;#039;&amp;#039;This is the case for building an open source, green microfactory to reinvent the world. The microfactory would produce CEB presses, tractors, and other equip...&amp;quot;&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;=Introduction=&lt;br /&gt;
&#039;&#039;&#039;This is the case for building an open source, green microfactory to reinvent the world. The microfactory would produce CEB presses, tractors, and other equipment and training necessary for resilient CEB construction. It is largely off-grid, and largely independent of weak supply chains.&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
I have heard many stories of third world aid projects which bring industrial equipment to Africa - but for reasons of supply chains or lack of social assessment - there are thousands of broken machines scattered through Africa because the technology was not appropriated by the local population - or parts were not available and as soon as the machine broke it could not be repaired.&lt;br /&gt;
&lt;br /&gt;
To address the issue of supply chains - it is important that any equipment sent to Africa is sent with an infrastructure for both building the equipment from scratch, and for educating local people of how to do this.&lt;br /&gt;
&lt;br /&gt;
OSE&#039;s answer to this is the open source microfactory - where the tools in the open source microfactory are used to build machines and service them. Further, the OSE Microfactory would be staffed by OSE, to assure that locals are trained - to do 4 things:&lt;br /&gt;
#Build and maintain the production machines&lt;br /&gt;
#Build and maintain the machines that are produced&lt;br /&gt;
#Operate the machines&lt;br /&gt;
#Start enterprises (1) producing both production and end-use machines, (2) running enterprises that use the resulting machines, (3) and (3) building replication facilities for training and production in other locations&lt;br /&gt;
&lt;br /&gt;
=Limits=&lt;br /&gt;
2018 notes: The only way that any technology project will work in an area devoid of easily-available industrialized supply chains is if we build the off-grid microfactories so we can produce our own parts including engines and hydraulics. This allows leapfrogging of dependence on industrialized world supply chains, and is the only way this project could work in the 5 year term. As I outlined before, it would be 3 years to the basic off-grid microfactory. It would take another 2-3 years from there to get to producing our own parts. This is what we are trying to sell, so if the question is can we deliver, I just ask if we have a budget to do this. And to the client - the question is do they want to support this. The pilot here is to demonstrate that industrial productivity can be achieved on a small scale, and that it can be done with basic training if open source know-how is available.&lt;br /&gt;
&lt;br /&gt;
=Use Case=&lt;br /&gt;
For a facility that produces CEB Machines and other supporting construction equipment necessary for building with CEBs, we propose to build a facility that uses all open source equipment, that is land-based, and that is made from the CEBs themselves. &lt;br /&gt;
=Facility=&lt;br /&gt;
&lt;br /&gt;
Description of facility:&lt;br /&gt;
*4000 square feet, with CEB walls, similar to the existing 4000 sf workshop at Open Source Ecology&lt;br /&gt;
*Off-grid - includes 100kW of PV energy and 50kWhr of nickel-iron battery storage. Double this would be useful, adding $50k more to the budget&lt;br /&gt;
*Based on 40 acres to include integrated agriculture as part of the operation&lt;br /&gt;
&lt;br /&gt;
==Equipment Base==&lt;br /&gt;
*Manufacturing/Construction equipment:&lt;br /&gt;
:*CNC Torch Table - $3k&lt;br /&gt;
:*Oxyhydrogen production - $1k&lt;br /&gt;
:*CNC multimachine - $3k&lt;br /&gt;
:*3D Printer, circuit mill, small laser cutter, filament maker, plastic shredder (desktop microfactory) - $3.5k&lt;br /&gt;
:*Charcoal maker - $2k&lt;br /&gt;
:*Gasifier + engines - $4k&lt;br /&gt;
:*Tractor - $10k&lt;br /&gt;
:*Bulldozer - $30k&lt;br /&gt;
:*Backhoe - $5k&lt;br /&gt;
:*Soil Mixer/Conditioner - $5k&lt;br /&gt;
:*CEB Press - $7k (on trailer)&lt;br /&gt;
:*Welders - $4k&lt;br /&gt;
:*Hand tools and power tools - $4k&lt;br /&gt;
:*Ironworker machine - $3k&lt;br /&gt;
&#039;&#039;&#039;Total - about $100k &#039;&#039;&#039;&lt;br /&gt;
==Building==&lt;br /&gt;
Budget:&lt;br /&gt;
*PV - $50k (100kW) (includes mounting + inverters)&lt;br /&gt;
*Batteries - $20k ($40k for 100kWhr)&lt;br /&gt;
*Powered by gasifier system - if budget is low, but is not as environmentally sound depending on location&lt;br /&gt;
*Roof - $5k&lt;br /&gt;
*Windows, doors, lumber - $5k&lt;br /&gt;
*Foundation - $5k&lt;br /&gt;
*Electrical - $2k&lt;br /&gt;
*Walls - $5k&lt;br /&gt;
*Labor - $10k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total: About $100k (or $150k with more PV/storage)&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Timeline -&lt;br /&gt;
*Year 1 - recruiting team; engineering development; training OSE Fellows&lt;br /&gt;
*Year 2 - 3 Fellows arrive on site in Year 2 to build facility, and contract local labor&lt;br /&gt;
*All equipment delivered on site for Year 2&lt;br /&gt;
*Year 3 - Microfactory interior buildout and beginning of training program&lt;br /&gt;
&lt;br /&gt;
=Budget Narrative=&lt;br /&gt;
The idea is to build a microfactory based on open source equipment, using the simplest possible design - using common, off-the shelf parts, or using parts that can be manufactured readily in the microfactory itself. That capacity includes CNC torching, CNC machining, circuit fabrication, and 3D printing. Local plastic waste can be used to produce 3D printing filament. Circuits can be built from off-shelf components. Replacement parts can be CNC machined. The only local requirements are steel and concrete. A supply of virgin steel must be available. Otherwise, the facility is autonomous on the electricity, fuel, and machine/parts supply chains by being able to use commonly-available materials.&lt;br /&gt;
&lt;br /&gt;
OSE has done a decade of R&amp;amp;D, with the Global Village Construction Set (GVCS) being 33% complete - see [[GVCS Completion Status]]. The project is under active development. To produce a robust open source microfactory, the machines involved need to be perfected. To this end, the budget involves 7 full time engineers for the first year, to handle each of the 7 main machine areas:&lt;br /&gt;
&lt;br /&gt;
*Tractor + Power Cube + Backhoe&lt;br /&gt;
*Bulldozer&lt;br /&gt;
*Brick press + soil conditioner&lt;br /&gt;
*Inverter + Welder&lt;br /&gt;
*Gasifier + Charcoal production. Assuming biomass is available, charcoal production and gasification is a source of flowable fuel for engine power (production machines, tractors)&lt;br /&gt;
*CNC Torch Table + Oxyhydrogen Production + Ironworker machine&lt;br /&gt;
*Welders + open source 3d printed hand tools - Power Tool Construction Set + cordless drills, saws, etc&lt;br /&gt;
&lt;br /&gt;
Once the technology is perfected, we send 3 trained OSE Fellows to the site of interest. They build the Microfactory in 1 year using the open source equipment (tractor, bulldozer, backhoe, CEB press, Soil Mixer, other tools). In year 2, the facility is populated with the equipment (CNC torch, oxyhydrogen production,&lt;br /&gt;
&lt;br /&gt;
=Budget=&lt;br /&gt;
To replicate a heavy machine production digital microfactory in Africa as of 2018 would require the following over 3 years. Assumptions:&lt;br /&gt;
*Ability to source virgin steel&lt;br /&gt;
*Autonomy on off-grid equipment, facility, energy. &lt;br /&gt;
*Land-based facility integrated with regenerative agriculture.&lt;br /&gt;
*OSE Fellows and their tuition are funded for 3 years with financial sustainability in year 3&lt;br /&gt;
&#039;&#039;&#039;Year 1&#039;&#039;&#039;&lt;br /&gt;
*7 full time engineers @ $100k/yr - $700k&lt;br /&gt;
*OSE Fellows Tuition for training program x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$4k/mo - $150k&lt;br /&gt;
&lt;br /&gt;
Subtotal - $870k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Year 2-3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Open Source Equipment (tractor, dozer, backhoe, CEB, mixer, gasifier, CNC torch, welder, CNC multimachine, oxyhydrogen production, gasifier, charcoal maker + BOS) - $100k&lt;br /&gt;
*Open Source Facility (4000 sf, off grid PV + nickel iron batteries, CEB structure + BOS) - $100k&lt;br /&gt;
*Transport - 2 containers - $20k&lt;br /&gt;
*Staff + admin, 3 years - $125k&lt;br /&gt;
*OSE Fellows Tuition x3 - $19.5k&lt;br /&gt;
*Fellows Stipend x3 @$6k/mo - $360k&lt;br /&gt;
*Travel x4, 2x per year, $2k a pop - $32k&lt;br /&gt;
*Land, 40 acres (donated)&lt;br /&gt;
&lt;br /&gt;
Subtotal - $757k&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Total - $1.6M&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
=Risks=&lt;br /&gt;
*Should add 50% to facility and equipment cost (another $100k) to take care of overruns&lt;br /&gt;
*Hiring risks - finding qualified designers/engineers&lt;br /&gt;
*Hiring risks - finding qualified OSE Fellows&lt;br /&gt;
*Enterprise risks - viability of the business model that has worked in the USA ([[Extreme Manufacturing]]) but may not work in Africa&lt;br /&gt;
*This has never been done before. But we can either sell sugar water, or take a chance to change the world.&lt;br /&gt;
&lt;br /&gt;
=Business Model of Facility=&lt;br /&gt;
*Facility produces CEB block, rents machines, does training programs and training workshops, trains foreign aid workers in field work, produces machines, runs OSE Fellow training programs&lt;br /&gt;
*Baseline: 3 OSE Fellows run training operations for producers, entreprenuers, builders; also they run [[Extreme Manufacturing Workshops]] for clients - a model that we have proven in the USA&lt;br /&gt;
&lt;br /&gt;
=White Paper Draft=&lt;br /&gt;
&lt;br /&gt;
&amp;lt;html&amp;gt;&amp;lt;iframe src=&amp;quot;https://docs.google.com/document/d/e/2PACX-1vT_u6ucVt6BryCQ2CEQjPKMJ0pb4ktAWG5HKrW8uY7i1oI6A-6x1VP_Go6hnCshsq7uinyLMfkkPr9E/pub?embedded=true&amp;quot; height=500 width=800&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
[https://docs.google.com/document/d/1iARcRYpC3fTHPK4Dys5H2U334PkxitAF_1pLp2eLmzo/edit edit]&lt;br /&gt;
&lt;br /&gt;
=Links=&lt;br /&gt;
*[[Africa Pilot]]&lt;br /&gt;
*[[OSE Pilot]]&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
	<entry>
		<id>https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=256605</id>
		<title>Brian Weinberg Log</title>
		<link rel="alternate" type="text/html" href="https://wiki.opensourceecology.org/index.php?title=Brian_Weinberg_Log&amp;diff=256605"/>
		<updated>2021-07-05T15:21:24Z</updated>

		<summary type="html">&lt;p&gt;Weinbergify: /* Mon Jul 5, 2021*/&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&amp;lt;html&amp;gt;&amp;lt;iframe width=&amp;quot;600&amp;quot; height=&amp;quot;500&amp;quot; src=&amp;quot;https://osedev.org/wiki/BrianWeinberg?start=9/1/2019&amp;quot;&amp;gt;&amp;lt;/iframe&amp;gt;&amp;lt;/html&amp;gt;&lt;br /&gt;
&lt;br /&gt;
=Mon Jul 5, 2021=&lt;br /&gt;
Getting better at CAD&lt;/div&gt;</summary>
		<author><name>Weinbergify</name></author>
	</entry>
</feed>