CEB Press/Manufacturing Instructions/Main Frame Preparation - Revision history

Bkufa at 03:26, 16 December 2011

2011-12-16T03:26:43Z

← Older revision		Revision as of 03:26, 16 December 2011
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	{{Warning\|The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]]. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.}}		{{Warning\|The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]]. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.}}
	The following steps can be done in any order before beginning the assembly of the main frame.		The following steps can be done in any order before beginning the assembly of the main frame.
			<html><iframe src="http://sketchup.google.com/3dwarehouse/mini?mid=c94fa5ac3a7bcccd1211da1f85706ccd&etyp=im&width=400&height=300" frameborder="0" scrolling="no" marginheight="0" marginwidth="0" width="400" height="300"></iframe></html>
	=Tools Required=		=Tools Required=
	*Welder		*Welder

Bkufa: /* Fabrication Instructions */

2011-12-13T08:27:06Z

Fabrication Instructions

← Older revision		Revision as of 08:27, 13 December 2011
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	[[Image:adjustmentnut.jpg\|thumb\|Adjustment bolt and nut configuration]]		[[Image:adjustmentnut.jpg\|thumb\|Adjustment bolt and nut configuration]]
	*For the '''Drawer Members''', Put the nuts and bolts in thru the U-channel and welded nut, as shown in the image.		*For the '''Drawer Members''', Put the nuts and bolts in thru the U-channel and welded nut, as shown in the image.

	~~==Prepare the wide cylinder supports==~~


	==Prepare the thin cylinder supports==		==Prepare the thin cylinder supports==

Bkufa: /* Fabrication Instructions */

2011-12-13T08:26:43Z

Fabrication Instructions

← Older revision		Revision as of 08:26, 13 December 2011
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	==Prepare the wide cylinder supports==		==Prepare the wide cylinder supports==
	~~[[Image:widecylindersuppmonster.jpg\|thumb\|left\|The "monster" wide cylinder supports]]~~
	~~[[Image:widecylindersuppnorm.jpg\|thumb\|The "normal" wide cylinder supports]]~~
	~~#For the "Normal CEB," torch 3/4" holes in the angle for the cylinder supports in the same manner as with the horizontal members.(19" apart, 3/4" diameter)~~
	~~#*For the monster, don't worry about the holes, you'll mag-drill them later.~~
	~~#Weld the 2"x2" angle (5.75") centered and squared on one side of the U-Channel(for "monster") or angle (for "normal", weld it to the side without the holes).~~
	~~#Torch a hole (3/4" for "normal") (1" for "monster") away from the end of the 2"x2" for a 3/4" bolt and grind it clean.~~
	~~#Place a steel nut over the hole and insure it is clear for a bolt and flush.~~
	~~#Weld the nut in place.~~
	~~#Put a galvanized nut on a 3/4"x2.5" bolt and thread through the welded nut on each side.~~

	==Prepare the thin cylinder supports==		==Prepare the thin cylinder supports==

Bkufa at 08:26, 13 December 2011

2011-12-13T08:26:37Z

← Older revision		Revision as of 08:26, 13 December 2011
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	**B- 20 3/4” (4); Horizontal Members		**B- 20 3/4” (4); Horizontal Members
	**C- 28 3/4” (2); Drawer Members		**C- 28 3/4” (2); Drawer Members
	*For the "Monster" CEB: 6" Light (1/4") U-Channel: 41.5" total; Wide cylinder support horizontal: 20 3/4" (2)
	**For the normal CEB: 2"x2"x1/4" Angle: 41.5"; Wide cylinder support horizontal: 20 3/4" (2)
	*2"x2"x1/4" angle: 11.5"; Wide cylinder support verticals: 5.75" (2)
	*3” U-Channel: 3" total: 1.5” (2); Thin cylinder Spacers		*3” U-Channel: 3" total: 1.5” (2); Thin cylinder Spacers
	*1” Pipe: 3" total: 1.5” (2); Thin cylinder Spacers		*1” Pipe: 3" total: 1.5” (2); Thin cylinder Spacers
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	==Nuts and Bolts==		==Nuts and Bolts==
	Note: we suggest using steel nuts, because these will be welded, and the galvanized nuts release toxic gases when welded. You can use galvanized instead if necessary, but its not recommended.		Note: we suggest using steel nuts, because these will be welded, and the galvanized nuts release toxic gases when welded. You can use galvanized instead if necessary, but its not recommended.
	*3/4" Steel Nuts (6 normal CEB, 10 monster CEB)		*3/4" Steel Nuts (4 normal CEB, 8 monster CEB)
	**Drawer members: (2)		**Drawer members: (2)
	**Wide cylinder supports: (2)
	**Thin cylinder supports: (2)		**Thin cylinder supports: (2)
	**Monster CEB only: (4) Drawer adjuster bolts		**Monster CEB only: (4) Drawer adjuster bolts
	*3/4" Galvanized Nuts (9)		*3/4" Galvanized Nuts (7)
	**Magnet holder (1)		**Magnet holder (1)
	**Drawer adjusters (4)		**Drawer adjusters (4)
	**Sensor holders (2)		**Sensor holders (2)
	**Wide cylinder supports (2)
	*3/4” Threaded Rod: (20.75” total normal ceb) (35.75" total monster ceb)		*3/4” Threaded Rod: (20.75” total normal ceb) (35.75" total monster ceb)
	**Magnet holder: 1.25" (1)		**Magnet holder: 1.25" (1)

Bkufa: /* Marking */

2011-12-12T20:32:53Z

Marking

← Older revision		Revision as of 20:32, 12 December 2011
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	All need holes marked. The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.		All need holes marked. The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.
	===Marking===		===Marking===
	*Mark the holes in the horizontal members and drawer members as shown in the diagram above. Center punch them.		*Mark the holes in the '''horizontal members''' and '''drawer members''' as shown in the diagram above. Center punch them.
	DON'T PUNCH THEM! They will be mag-drilled later.		DON'T PUNCH THEM! They will be mag-drilled later.

	===Punching===		===Punching===
	*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.		*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.

Bkufa at 20:22, 12 December 2011

2011-12-12T20:22:15Z

← Older revision		Revision as of 20:22, 12 December 2011
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	=Diagrams=		=Diagrams=
			The holes in the horizontal members:<br/>
			[[Image:horizontalholes.png\|400px]]<br/>
			The holes in the drawer members:<br/>
			[[Image:drawerholes.png\|400px]]<br/>
	[[Image:monsterverticals.gif]]<br/>		[[Image:monsterverticals.gif]]<br/>
	[[Image:normalverticals.gif]]<br/>		[[Image:normalverticals.gif]]<br/>
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	=Fabrication Instructions=		=Fabrication Instructions=
	==Prepare the vertical members (A) and the drawer members (C)==		==Prepare the horizontal members(B), vertical members (A) and the drawer members (C)==
	The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.		All need holes marked. The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.
			===Marking===
			*Mark the holes in the horizontal members and drawer members as shown in the diagram above. Center punch them.
			DON'T PUNCH THEM! They will be mag-drilled later.
	===Punching===		===Punching===
	*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.		*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.

Bkufa: /* Punching */

2011-12-12T20:12:23Z

Punching

← Older revision		Revision as of 20:12, 12 December 2011
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	The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.		The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.
	===Punching===		===Punching===
	~~[[Image:punchedholes.jpg\|thumb\|left\|the punched holes]]~~
	~~See the diagrams above for hole placement.~~
	*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.		*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.

Bkufa: /* Prepare the horizontal members (B), vertical members (A) and the drawer members (C) */

2011-12-12T20:11:11Z

Prepare the horizontal members (B), vertical members (A) and the drawer members (C)

← Older revision		Revision as of 20:11, 12 December 2011
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	=Fabrication Instructions=		=Fabrication Instructions=
	==Prepare the ~~horizontal members (B),~~ vertical members (A) and the drawer members (C)==		==Prepare the vertical members (A) and the drawer members (C)==
	The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.		The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.
	===Punching===		===Punching===

Bkufa: /* Prepare the wide cylinder supports */

2011-12-12T20:04:06Z

Prepare the wide cylinder supports

← Older revision		Revision as of 20:04, 12 December 2011
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	[[Image:widecylindersuppmonster.jpg\|thumb\|left\|The "monster" wide cylinder supports]]		[[Image:widecylindersuppmonster.jpg\|thumb\|left\|The "monster" wide cylinder supports]]
	[[Image:widecylindersuppnorm.jpg\|thumb\|The "normal" wide cylinder supports]]		[[Image:widecylindersuppnorm.jpg\|thumb\|The "normal" wide cylinder supports]]
	#For the "~~Monster~~ CEB," ~~punch~~ 3/4" holes in the ~~thin U-Channel~~ in the same manner as with the horizontal members (19" apart, 3/4" diameter)		#For the "Normal CEB," torch 3/4" holes in the angle for the cylinder supports in the same manner as with the horizontal members.(19" apart, 3/4" diameter)
	#*For the ~~"Normal CEB~~,~~" torch 3/4"~~ holes ~~in the angle for the cylinder supports in the same manner as with the horizontal members~~.~~(19" apart, 3/4" diameter)~~		#*For the monster, don't worry about the holes, you'll mag-drill them later.
	#Weld the 2"x2" angle (5.75") centered and squared on one side of the U-Channel.		#Weld the 2"x2" angle (5.75") centered and squared on one side of the U-Channel(for "monster") or angle (for "normal", weld it to the side without the holes).
	#Torch a hole (3/4" for "normal") (1" for "monster") away from the end of the 2"x2" for a 3/4" bolt and grind it clean.		#Torch a hole (3/4" for "normal") (1" for "monster") away from the end of the 2"x2" for a 3/4" bolt and grind it clean.
	#Place a steel nut over the hole and insure it is clear for a bolt and flush.		#Place a steel nut over the hole and insure it is clear for a bolt and flush.

Bkufa: /* Prepare the horizontal members (B), vertical members (A) and the drawer members (C) */

2011-12-12T19:59:14Z

Prepare the horizontal members (B), vertical members (A) and the drawer members (C)

← Older revision		Revision as of 19:59, 12 December 2011
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	=Fabrication Instructions=		=Fabrication Instructions=
	==Prepare the horizontal members (B), vertical members (A) and the drawer members (C)==		==Prepare the horizontal members (B), vertical members (A) and the drawer members (C)==
	~~The horizontal members only need holes punched.~~ The drawer members need holes ~~punched~~, and nuts welded to them. The vertical members ~~only~~ need holes torched ~~in them~~.		The drawer members need holes torched, and nuts welded to them. The vertical members need holes punched, nuts welded, and holes torched.
	===Punching===		===Punching===
	[[Image:punchedholes.jpg\|thumb\|left\|the punched holes]]		[[Image:punchedholes.jpg\|thumb\|left\|the punched holes]]
	See the diagrams above for hole placement.		See the diagrams above for hole placement.
	*In the '''horizontal members''', the holes are all 3/4" diameter. The holes should be 7/8” in from open side, or 19" apart, and as close as you can get them to the wall of the U-channel(''whats this approx?'' ''I think it's 1.25. It depends on your punch''). There are 4 holes in each piece.
	*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.		*See the diagrams for the '''vertical members''' hole locations, as they vary between the "normal" and "monster" CEB's. They will need to be mirror images, but only one vertical will have the sensor hole.
	* In the '''drawer members''', the holes are all 3/4" diameter. The holes should be 4 7/8” in from the long side, or 19" apart, and as close as you can get them to the wall of the U-Channel. There are 4 holes in each piece.

	===Torching===		===Torching===