CEB Press/Manufacturing Instructions/Soil Shaker - Revision history

YK at 05:29, 23 December 2011

2011-12-23T05:29:34Z

← Older revision		Revision as of 05:29, 23 December 2011
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	~~{{Template:CEB Press Manufacturing Instructions Navbox}}~~


	[[Image:shakerassemble.jpg\|thumb]]		[[Image:shakerassemble.jpg\|thumb]]


	== Tools Required ==		== Tools Required ==

Bkufa: /* Main Mount */

2011-12-14T05:30:54Z

Main Mount

← Older revision		Revision as of 05:30, 14 December 2011
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	====Main Mount====		====Main Mount====
	[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]		[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]
	[[Image:shakermountholes.jpg\|thumb\|~~right~~\|200px\|The mount hole locations, please redo]]		[[Image:shakermountholes.jpg\|thumb\|left\|200px\|The mount hole locations, please redo]]
	[[Image:firstweld.jpg\|thumb\|~~left~~\|The first weld]]		[[Image:firstweld.jpg\|thumb\|right\|The first weld]]
	[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]		[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]
	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

Bkufa: /* Main Mount */

2011-12-14T05:29:52Z

Main Mount

← Older revision		Revision as of 05:29, 14 December 2011
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	[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]		[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]
	[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]		[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]
	[[Image:~~weldedangles~~.jpg\|thumb\|~~right\|200px~~\|~~Welding the pieces together.~~]]		[[Image:firstweld.jpg\|thumb\|left\|The first weld]]
	[[Image:~~markholes~~.jpg\|thumb\|right\|200px\|~~Marking~~ the ~~holes to be torched~~.]]		[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]
	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

Bkufa: /* Main Mount */

2011-12-14T05:28:43Z

Main Mount

← Older revision		Revision as of 05:28, 14 December 2011
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	#*You need to ensure the hole is large enough so that where the bolt holes are will be touching the angle when in place. The motor is most likely raised in the center.		#*You need to ensure the hole is large enough so that where the bolt holes are will be touching the angle when in place. The motor is most likely raised in the center.
	#*You can torch separate holes for the bolts, or do one large, odd shaped one like is pictured.		#*You can torch separate holes for the bolts, or do one large, odd shaped one like is pictured.
	~~#*You may need to torch some of them, as they are hard to access.~~
	#Weld the bottom 2x2 to the 21" 4x4.		#Weld the bottom 2x2 to the 21" 4x4.
	#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.		#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.

Bkufa: /* Main Mount */

2011-12-14T05:28:16Z

Main Mount

← Older revision		Revision as of 05:28, 14 December 2011
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	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

	#Punch the all holes in the 4x4 angles ~~for mounting~~.		#Punch the all holes in the 4x4 angles.
			#*You may need to torch some as they're hard to access.
	#Torch a hole for mounting the motor in the 8" piece of 4x4 angle. Grind off the slag.		#Torch a hole for mounting the motor in the 8" piece of 4x4 angle. Grind off the slag.
	#*The center of the hole should be 1 3/4" away from the corner of the angle.		#*The center of the hole should be 1 3/4" away from the corner of the angle.

Bkufa: /* Main Mount */

2011-12-14T05:27:37Z

Main Mount

Bkufa: /* Tools Required */

2011-12-14T05:07:52Z

Tools Required

← Older revision		Revision as of 05:07, 14 December 2011
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	*Welder		*Welder
	*Torch		*Torch
	*Hole punch with 13/16" ~~die, 1" die~~		*Hole punch with, 1/2", and 13/16" dies.
	*Drill Press with 3/8" bit		*Drill Press with 3/8" bit
	*3/4" wrench		*3/4" wrench
	*Adjustable wrench		*Adjustable wrench
	*Angle Grinder		*Angle Grinder


	== Materials Required ==		== Materials Required ==

Bkufa: /* Steel */

2011-12-14T04:26:06Z

Steel

← Older revision		Revision as of 04:26, 14 December 2011
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	**Top and Bottom Pieces: 16" (2)		**Top and Bottom Pieces: 16" (2)
	**Side Pieces: 10" (2)		**Side Pieces: 10" (2)
	*1" Rebar: ~~8.5~~" (2): Braces		*1" Rebar: 14" total: 7" (2): Braces
	*1" DOM Roundstock: 7.25", shaft		*1" DOM Roundstock: 7.25", shaft
	*1"x2" flatbar:		*1"x2" flatbar:

Bkufa: /* Guard */

2011-12-14T04:23:58Z

Guard

← Older revision		Revision as of 04:23, 14 December 2011
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	===Mount===		===Mount===
	====Guard====		====Guard====
	[[Image:guardtorch.jpg\|thumb\|~~right~~\|How to torch the guard]]		[[Image:guardtorch.jpg\|thumb\|left\|How to torch the guard]]
			[[Image:guardweld.jpg\|thumb\|right\|weld the angle]]
	#Torch the guard sheet metal as in the image. It doesn't need to be exact.		#Torch the guard sheet metal as in the image. It doesn't need to be exact.
	#Weld the angle to it as shown.		#Weld the angle to it as shown.

Bkufa: /* Fabrication Steps */

2011-12-14T04:22:15Z

Fabrication Steps

← Older revision		Revision as of 04:22, 14 December 2011
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	== Fabrication Steps ==		== Fabrication Steps ==
	===Mount===		===Mount===
			====Guard====
			[[Image:guardtorch.jpg\|thumb\|right\|How to torch the guard]]
			#Torch the guard sheet metal as in the image. It doesn't need to be exact.
			#Weld the angle to it as shown.

			====Main Mount====
	[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]		[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]
	[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]		[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]
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	#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.		#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.
	#Grind off the center of the weld on the top side, where the pillow bearing will go.		#Grind off the center of the weld on the top side, where the pillow bearing will go.
	#Weld the ~~Braces~~ onto the underside of the ~~frame~~ (see photo.)		#Weld the rebar onto the underside of the mount (see photo.)
			#Weld the guard to the top of the mount.



	===Bolt shaft to coupler===		===Bolt shaft to coupler===
			#When the mount is welded together, attach motor to the mount and coupler to motor.
			#*Make sure the coupler won't be rubbing on mount while it spins.
			#Put the shaft into the coupler and mark on the shaft how far it goes into the coupler.
			#Remove the assembly from the mount.
	#Drill the 3/8" hole thru the coupler and rod, using the mark you made to make sure the rod is inside the coupler the proper amount. The hole should be far enough from the end of the rod so its at least 3/8" away from its end, and equally far from the edge of the coupler.		#Drill the 3/8" hole thru the coupler and rod, using the mark you made to make sure the rod is inside the coupler the proper amount. The hole should be far enough from the end of the rod so its at least 3/8" away from its end, and equally far from the edge of the coupler.
	#*Drill thru both at the same time. You will need some sort of vice to hold it down while you drill.		#*Drill thru both at the same time. You will need some sort of vice to hold it down while you drill.

← Older revision		Revision as of 05:30, 14 December 2011
Line 61:		Line 61:
	====Main Mount====		====Main Mount====
	[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]		[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]
	[[Image:shakermountholes.jpg\|thumb\|~~right~~\|200px\|The mount hole locations, please redo]]		[[Image:shakermountholes.jpg\|thumb\|left\|200px\|The mount hole locations, please redo]]
	[[Image:firstweld.jpg\|thumb\|~~left~~\|The first weld]]		[[Image:firstweld.jpg\|thumb\|right\|The first weld]]
	[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]		[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]
	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

← Older revision		Revision as of 05:29, 14 December 2011
Line 62:		Line 62:
	[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]		[[Image:motorholeceb.jpg\|thumb\|200px\|Marking the hole for the shaker motor.]]
	[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]		[[Image:shakermountholes.jpg\|thumb\|right\|200px\|The mount hole locations, please redo]]
	[[Image:~~weldedangles~~.jpg\|thumb\|~~right\|200px~~\|~~Welding the pieces together.~~]]		[[Image:firstweld.jpg\|thumb\|left\|The first weld]]
	[[Image:~~markholes~~.jpg\|thumb\|right\|200px\|~~Marking~~ the ~~holes to be torched~~.]]		[[Image:weldedangles.jpg\|thumb\|right\|200px\|Welding the 4x4 pieces together.]]
	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

← Older revision		Revision as of 05:27, 14 December 2011
Line 65:		Line 65:
	[[Image:markholes.jpg\|thumb\|right\|200px\|Marking the holes to be torched.]]		[[Image:markholes.jpg\|thumb\|right\|200px\|Marking the holes to be torched.]]
	[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]		[[Image:weldbraces.jpg\|thumb\|left\|200px\|Welding the braces together.]]

			#Punch the all holes in the 4x4 angles for mounting.
	#Torch a hole for mounting the motor in the 8" piece of 4x4 angle. Grind off the slag.		#Torch a hole for mounting the motor in the 8" piece of 4x4 angle. Grind off the slag.
	#*The center of the hole should be 1 3/4" away from the corner of the angle.		#*The center of the hole should be 1 3/4" away from the corner of the angle.
	#*You need to ensure the hole is large enough so that where the bolt holes are will be touching the angle when in place. The motor is most likely raised in the center.		#*You need to ensure the hole is large enough so that where the bolt holes are will be touching the angle when in place. The motor is most likely raised in the center.
	#*You can torch separate holes for the bolts, or do one large, odd shaped one like is pictured.		#*You can torch separate holes for the bolts, or do one large, odd shaped one like is pictured.
	~~#Punch the all holes in the 4x4 angles for mounting.~~
	#*You may need to torch some of them, as they are hard to access.		#*You may need to torch some of them, as they are hard to access.
			#Weld the bottom 2x2 to the 21" 4x4.
	#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.		#Weld the two 4x4 angle pieces together as pictured, ensuring they are perfectly flush and square. Skip around while welding so it doesn't warp one way or another.
	#Grind off the center of the weld on the top side, where the pillow bearing will go.		#Grind off the center of the weld on the top side, where the pillow bearing will go.
	#Weld the rebar onto the underside of the mount (see photo.)		#Weld the rebar onto the underside of the mount (see photo.)
	#Weld the guard to the top of the mount.		#Weld the guard to the top of the mount.



	===Bolt shaft to coupler===		===Bolt shaft to coupler===