CEB Press/Manufacturing Instructions/Soil grate - Revision history

YK: /* Materials */

2011-12-23T05:04:34Z

Materials

← Older revision		Revision as of 05:04, 23 December 2011
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	=Materials=		=Materials=

	*[2] 1/~~4”x2”x2” angle,~~ 6'		*[2] Steel Angle 2" A x 2" B x 1/4” x 6'

	*[2] 1/~~4”x2”x2” angle,~~ 3' ~~(2)~~		*[2] Steel Angle 2" A x 2" B x 1/4" x 3'

	*Steel Flat Bar 1/4” x 2” x 71.5”		*Steel Flat Bar 1/4” x 2” x 71.5”
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	*[33] Steel Rebar, 1/2" diameter and 3' length		*[33] Steel Rebar, 1/2" diameter and 3' length

	*[2] 3/4~~" Steel nuts~~		*[2] Steel Nuts 3/4-10

	=Steps=		=Steps=

YK: /* Materials */

2011-12-23T05:03:24Z

Materials

← Older revision		Revision as of 05:03, 23 December 2011
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	*[2] 1/4”x2”x2” angle, 3' (2)		*[2] 1/4”x2”x2” angle, 3' (2)

	*1/~~4”x2” bar,~~ 71.5”		*Steel Flat Bar 1/4” x 2” x 71.5”

	*[33] Steel Rebar, 1/2" diameter and 3' length		*[33] Steel Rebar, 1/2" diameter and 3' length

YK at 05:01, 23 December 2011

2011-12-23T05:01:40Z

← Older revision		Revision as of 05:01, 23 December 2011
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	*[2] 3/4" Steel nuts		*[2] 3/4" Steel nuts

	=~~= Diagrams =~~=		=Steps=

	~~Where to torch~~ the holes on the ~~grate~~		*Torch the holes in the two 6' angles as shown, and grind off all the slag.

	[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]		[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]

	~~How~~ to ~~weld~~ the frame pieces ~~together~~		*Using the welder, weld 1/2-13 nuts to the 2 round holes of one of the 6' angles on the outside surface.

			*Weld the two 3' and two 6' angles together to make the frame. The short pieces are sandwiched between the long pieces as shown. Make sure the holes you torched are on the outside, ie. not where the rebar will be welded on top of them.

	[[Image:weldgrate.png\|600px]]		[[Image:weldgrate.png\|600px]]

	~~The grate~~		*Weld all of the rebar inside of the frame. It would help to find some 1.5" spacers laying around the shop so you can place them between the rebars quickly and be sure they are square. Nuts and hydraulic fittings might be the right size.

	[[Image:grate.gif\|The grate]]		[[Image:grate.gif\|The grate]]

	~~=Steps=~~

	The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.

	*Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.

	*Torch the holes according to the diagram, and grind off all the slag.

	*Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.

	*Weld the angle together to make the frame. The short pieces are sandwiched between the long pieces. See the diagram. Make sure the holes you torched are on the outside, ie. not where the rebar will be welded on top of them.

	*Weld all of the rebar inside of the frame. It would help to find some 1.5" spacers laying around the shop so you can place them between the rebars quickly and be sure they are square. Nuts and hydraulic fittings might be the right size.

	*Weld the cross support (the 1/4 x 2 flatbar) in centered and perpendicular to the plane of the frame.		*Weld the cross support (the 1/4 x 2 flatbar) in centered and perpendicular to the plane of the frame.

YK at 04:55, 23 December 2011

2011-12-23T04:55:29Z

← Older revision		Revision as of 04:55, 23 December 2011
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	~~{{Template:CEB Press Manufacturing Instructions Navbox}}~~		=Part Information=
	{{Warning\|The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]]. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.}}
	The grate ~~shakes the~~ soil ~~into~~ the hopper. ~~It connects~~ to ~~the machine via~~ the hopper supports and the grate supports.		*The soil grate prevents overly large chunks of soil from entering the hopper.
	== Tools Required ==
			*The soil grate is mounted to the hopper supports and the grate supports.

			=Tools Required=

	*Welder		*Welder

	*Angle Grinder		*Angle Grinder

	*Clamps		*Clamps

	*Torch		*Torch

	== Materials ~~Required =~~=		=Materials=
	*1/4”x2”x2” angle, 6' ~~(2)~~
	*1/4”x2”x2” angle, 3' (2)		*[2] 1/4”x2”x2” angle, 6'

			*[2] 1/4”x2”x2” angle, 3' (2)

	*1/4”x2” bar, 71.5”		*1/4”x2” bar, 71.5”
	*1/~~2” rebar, 99':~~ 3' ~~(33 ct)~~
	*3/4" Steel nuts ~~(2)~~		*[33] Steel Rebar, 1/2" diameter and 3' length

			*[2] 3/4" Steel nuts

	== Diagrams ==		== Diagrams ==
	Where to torch the holes on the grate~~: <br/>~~
	[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]~~<br/>~~		Where to torch the holes on the grate
	How to weld the frame pieces together~~: <br/>~~
	[[Image:weldgrate.png\|600px]]~~<br/>~~		[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]
	The grate~~: <br/>~~
			How to weld the frame pieces together

			[[Image:weldgrate.png\|600px]]

			The grate

	[[Image:grate.gif\|The grate]]		[[Image:grate.gif\|The grate]]

	=~~= Fabrication~~ Steps ==		=Steps=

	The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.		The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.

	#Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.		*Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.
	#*Torch the holes according to the diagram, and grind off all the slag.
	#Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.		*Torch the holes according to the diagram, and grind off all the slag.
	#Weld the angle together to make the frame. The short pieces are sandwiched between the long pieces. See the diagram. Make sure the holes you torched are on the outside, ie. not where the rebar will be welded on top of them.
	#Weld all of the rebar inside of the frame. It would help to find some 1.5" spacers laying around the shop so you can place them between the rebars quickly and be sure they are square. Nuts and hydraulic fittings might be the right size.		*Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.
	#Weld the cross support (the 1/4 x 2 flatbar) in centered and perpendicular to the plane of the frame.
			*Weld the angle together to make the frame. The short pieces are sandwiched between the long pieces. See the diagram. Make sure the holes you torched are on the outside, ie. not where the rebar will be welded on top of them.

			*Weld all of the rebar inside of the frame. It would help to find some 1.5" spacers laying around the shop so you can place them between the rebars quickly and be sure they are square. Nuts and hydraulic fittings might be the right size.

			*Weld the cross support (the 1/4 x 2 flatbar) in centered and perpendicular to the plane of the frame.

Bkufa: /* Diagrams */

2011-10-26T05:16:27Z

Diagrams

← Older revision		Revision as of 05:16, 26 October 2011
Line 21:		Line 21:
	[[Image:weldgrate.png\|600px]]<br/>		[[Image:weldgrate.png\|600px]]<br/>
	The grate: <br/>		The grate: <br/>
	[[Image:grate.gif~~\|600px~~\|The grate]]		[[Image:grate.gif\|The grate]]

	== Fabrication Steps ==		== Fabrication Steps ==

Bkufa: /* Fabrication Steps */

2011-10-09T02:27:38Z

Fabrication Steps

← Older revision		Revision as of 02:27, 9 October 2011
Line 29:		Line 29:
	#*Torch the holes according to the diagram, and grind off all the slag.		#*Torch the holes according to the diagram, and grind off all the slag.
	#Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.		#Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.
			#Weld the angle together to make the frame. The short pieces are sandwiched between the long pieces. See the diagram. Make sure the holes you torched are on the outside, ie. not where the rebar will be welded on top of them.
			#Weld all of the rebar inside of the frame. It would help to find some 1.5" spacers laying around the shop so you can place them between the rebars quickly and be sure they are square. Nuts and hydraulic fittings might be the right size.
			#Weld the cross support (the 1/4 x 2 flatbar) in centered and perpendicular to the plane of the frame.

Bkufa: /* Diagrams */

2011-10-09T02:21:13Z

Diagrams

← Older revision		Revision as of 02:21, 9 October 2011
Line 17:		Line 17:
	== Diagrams ==		== Diagrams ==
	Where to torch the holes on the grate: <br/>		Where to torch the holes on the grate: <br/>
	[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]		[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]<br/>
	How to weld the frame pieces together: <br/>		How to weld the frame pieces together: <br/>
	[[Image:weldgrate.png\|600px]]		[[Image:weldgrate.png\|600px]]<br/>
	The grate: <br/>		The grate: <br/>
	[[Image:grate.~~png~~\|600px\|The grate]]		[[Image:grate.gif\|600px\|The grate]]


	== Fabrication Steps ==		== Fabrication Steps ==

Bkufa at 02:19, 9 October 2011

2011-10-09T02:19:50Z

← Older revision		Revision as of 02:19, 9 October 2011
Line 1:		Line 1:
	{{Template:CEB Press Manufacturing Instructions Navbox}}		{{Template:CEB Press Manufacturing Instructions Navbox}}
	{{Warning\|The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]]. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.}}		{{Warning\|The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]]. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.}}
			The grate shakes the soil into the hopper. It connects to the machine via the hopper supports and the grate supports.
	== Tools Required ==		== Tools Required ==
	*Welder		*Welder
			*Angle Grinder
	*Clamps		*Clamps
	*Torch		*Torch
Line 11:		Line 12:
	*1/4”x2”x2” angle, 3' (2)		*1/4”x2”x2” angle, 3' (2)
	*1/4”x2” bar, 71.5”		*1/4”x2” bar, 71.5”
	*3/8” rebar, ~~105~~'		*1/2” rebar, 99': 3' (33 ct)
	*3/4" Steel nuts (2)		*3/4" Steel nuts (2)

Line 17:		Line 18:
	Where to torch the holes on the grate: <br/>		Where to torch the holes on the grate: <br/>
	[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]		[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]
			How to weld the frame pieces together: <br/>
			[[Image:weldgrate.png\|600px]]
			The grate: <br/>
			[[Image:grate.png\|600px\|The grate]]


			== Fabrication Steps ==
	The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.		The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.

	~~== Fabrication Steps ==~~
	#Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.		#Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.
			#*Torch the holes according to the diagram, and grind off all the slag.
			#Weld the nuts to the piece with the round holes, so the nuts are on the outside of the angle. Make sure you protect the threads with some nuts.

Bkufa: /* Diagrams */

2011-10-09T01:38:52Z

Diagrams

← Older revision		Revision as of 01:38, 9 October 2011
Line 15:		Line 15:

	== Diagrams ==		== Diagrams ==
	[[Image:gratetorch.png~~\|thumb~~\|600px\|Where to torch the holes on the grate]]		Where to torch the holes on the grate: <br/>
			[[Image:gratetorch.png\|600px\|Where to torch the holes on the grate]]

	The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.		The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.

Bkufa: /* Diagrams */

2011-10-09T01:37:44Z

Diagrams

← Older revision		Revision as of 01:37, 9 October 2011
Line 15:		Line 15:

	== Diagrams ==		== Diagrams ==
	The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.		[[Image:gratetorch.png\|thumb\|600px\|Where to torch the holes on the grate]]

			The grate is 6 by 3 feet (91.4 by 182.9 cm). Made from 33 pieces of half-inch rebar, each three feet in length. These pieces of rebar fit into a frame made of 1/4" angle. There is a one-and-a-half inch between each of the rebars, which means 2 inches from the center of one to the center of the next.

	== Fabrication Steps ==		== Fabrication Steps ==
	#Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.		#Prepare the 6' pieces. One needs nuts welded to it, where it will attach to the grate supports. The other needs holes torched in it where it attaches to the hopper supports.