Cut CEB Metal - Revision history

Marcin: /* Diagram and video explantion */

2011-07-03T23:10:00Z

Diagram and video explantion

← Older revision		Revision as of 23:10, 3 July 2011
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	*[2] 1/4"x2" angle, 21" long - hopper closure		*[2] 1/4"x2" angle, 21" long - hopper closure
	*[2] 1/4"x2" angle - 7" long - hopper closure tab for cylinder alignment		*[2] 1/4"x2" angle - 7" long - hopper closure tab for cylinder alignment
	*[2]


	=Drawer=		=Drawer=

Marcin at 23:09, 3 July 2011

2011-07-03T23:09:06Z

← Older revision		Revision as of 23:09, 3 July 2011
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	Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)		=Frame=
			*Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)

	[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]		[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]
	[[Image:3_cebfab.jpg\|200px\|Beta Release - updated frame.]]		[[Image:3_cebfab.jpg\|200px\|Beta Release - updated frame.]]

			*6 inch heavy (7/16") u-channel - ( 20 ft )
			[[Image:channel.jpg\|thumb\|Step 1. Torch or cold-cut channel to size]]
			Cut the following pieces out of the 6 inch heavy (7/16") u-channel steel:
			*A - 2 pieces, 44"
			*B - 2 pieces, 29"
			*C - 4 pieces, 21"
			*D - 2 pieces, 9"

	== ~~Materials Required ==~~		=Cylinder and Mounts=
	*6 inch heavy (7/16") u-channel - ( 20 ft )
	*bolts
	*3”x3”x1/2” (8) (cylinder mounts for both cylinders)		*3”x3”x1/2” (8) (cylinder mounts for both cylinders)
	*1” shaft, 6” long (main cylinder mount)		*1” shaft, 6” long (main cylinder mount)
	*5 X 8 3000PSI Welded Cross-Tube Hydraulic Cylinder [http://stores.daltonhydraulic.com/-strse-530/Welded-Cross-dsh-Tube-Prince-Hydraulic/Detail.bok?category=Welded+Cross-Tube+Hydraulic+Cylinders%3A5+Inch+Bore Buy]		*5 X 8 3000PSI Welded Cross-Tube Hydraulic Cylinder [http://stores.daltonhydraulic.com/-strse-530/Welded-Cross-dsh-Tube-Prince-Hydraulic/Detail.bok?category=Welded+Cross-Tube+Hydraulic+Cylinders%3A5+Inch+Bore Buy]

	~~== Fabrication Steps ==~~
	~~===Step 1: Cut pieces===~~
	~~[[Image:channel.jpg\|thumb\|Step 1. Torch or cold-cut channel to size]]~~
	~~Cut the following pieces out of the 6 inch heavy (7/16") u-channel steel:~~
	*A - 2 pieces, 41 1/2"
	*B - 2 pieces, 28 3/4"
	*C - 4 pieces, 20 3/4"
	*D - 2 pieces, 9"
	~~Cut the following pieces out of 1/4X2"X4" angle steel:~~
	*E - 2 pieces 20 3/4"
	~~Cut the following pieces out of 1/4" sheet steel:~~
	*2 pieces 10”x18” (bent (90 degrees???) 1.5” off the edge the long way)

	===Step 2: Punch holes===		===Step 2: Punch holes===

Marcin at 23:06, 3 July 2011

2011-07-03T23:06:17Z

← Older revision		Revision as of 23:06, 3 July 2011
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	[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]		[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]
	[[Image:3_cebfab.jpg\|200px\|~~Proto 1~~ - ~~now~~ frame ~~is updated to 3/4" bolts and longer mid pieces~~.]]		[[Image:3_cebfab.jpg\|200px\|Beta Release - updated frame.]]

	~~== Tools Required ==~~

	*torch
	*hole punch

	== Materials Required ==		== Materials Required ==

Marcin at 23:05, 3 July 2011

2011-07-03T23:05:13Z

@@ Line 3: / Line 3: @@
 [[Image:3_cebfab.jpg|200px|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]
 [[Image:3_cebfab.jpg|200px|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]
 *[4] 21" long - top and bottom of frame
@@ Line 20: / Line 66: @@
-* - drawer
+=Drawer=
 =Hopper=
 *Plasma cut sheet metal
@@ Line 40: / Line 84: @@
 *At this point, the entire hopper is erected. It remains to weld the remaining hinges to the grate.
 *Upon completing these steps, the 3/4" bolts can be replaced with 1/2" bolts for successive deconstruction and reconstruction of the hopper.
-* - hopper interface plate
+=hopper supports=
 *[2] 3/4" pipe, 1" long  - cylinder aligner

Marcin at 23:01, 3 July 2011

2011-07-03T23:01:16Z

← Older revision		Revision as of 23:01, 3 July 2011
Line 1:		Line 1:
	Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)		Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)

	[[Image:3_cebfab.jpg\|200px]]		[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]
			[[Image:3_cebfab.jpg\|200px\|Proto 1 - now frame is updated to 3/4" bolts and longer mid pieces.]]

	*[4] 21" long - top and bottom of frame		*[4] 21" long - top and bottom of frame
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	* - hopper		* - hopper
			=Step 1=
			Build frame from 6 inch heavy (7/16") u-channel
			=Hopper=
			*Plasma cut sheet metal
			*Punch 3/4" holes in all 28 hinges, in center of rounded part
			*Punch holes in hopper sheet metal (all the blue holes, 3/4")
			[[Image:hopperfab.png\|thumb]]
			*Bolt all hinges to sheet metal at the red locations marked "1" with 3/4" bolts
			*Weld bottom hinges of ''hopper sheet 1'' to hopper mount plate
			*Weld top hinges of hopper sheet 1 to grate
			*Install hopper supports to hold hopper sheet 1, and bolt with the 2 bolts (1/2")
			*Weld hinges to hopper supports for sheet 2
			*Weld hinges at base of sheets 2, 3, 4
			*Weld hinges between sheets 3&1, 4&1, and between 2&3, and 2&4
			*At this point, the entire hopper is erected. It remains to weld the remaining hinges to the grate.
			*Upon completing these steps, the 3/4" bolts can be replaced with 1/2" bolts for successive deconstruction and reconstruction of the hopper.
	* - hopper supports		* - hopper supports

Marcin at 22:59, 3 July 2011

2011-07-03T22:59:15Z

← Older revision		Revision as of 22:59, 3 July 2011
Line 1:		Line 1:
	Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)		Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)

	[[Image:3_cebfab.jpg]]		[[Image:3_cebfab.jpg\|200px]]

	*[4] 21" long - top and bottom of frame		*[4] 21" long - top and bottom of frame

Marcin at 22:58, 3 July 2011

2011-07-03T22:58:48Z

← Older revision		Revision as of 22:58, 3 July 2011
Line 1:		Line 1:
	Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)		Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)

			[[Image:3_cebfab.jpg]]

	*[4] 21" long - top and bottom of frame		*[4] 21" long - top and bottom of frame
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	* - drawer		* - drawer


	* - hopper		* - hopper

Marcin at 22:57, 3 July 2011

2011-07-03T22:57:24Z

← Older revision		Revision as of 22:57, 3 July 2011
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	*[2] u-channel, 3" - cylinder align		*[2] u-channel, 3" - cylinder align

	[[Category:Fabrication ~~Procedure~~]]		[[Category:CEB Press Fabrication]]

Marcin: Created page with "Cut 10 pieces of 7/16"x6" heavy u-channel (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the ..."

2011-07-03T22:57:02Z

Created page with "Cut 10 pieces of 7/16"x6" heavy u-channel (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the ..."

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Cut 10 pieces of [[7/16"x6" heavy u-channel]] (this link should be filled with (1) a technical drawing from a library of any professional CAD package); (2) a real picture of the material, (3) a real picture or video of someone cutting it (all of: abrasive, cold cut, band, plasma, or oxy torch)

*[4] 21" long - top and bottom of frame
*[2] 29" long - mid of frame
*[2] 10" long - compression chamber spacers
*[2] 42" long - frame sides - see [[Note on CEB Frame Height]]
*[2] 44" long - frame sides - see [[Note on CEB Frame Height]]

*[4] 6' long - arms
*[4] 4' long - legs
*[4] 6" long - 2.5"x3/16" square tubing - feet tubes
*[4] 10"x10"x1/4" flats - feet

*[2] 1/4"x2" angle, 21" long - hopper closure
*[2] 1/4"x2" angle - 7" long - hopper closure tab for cylinder alignment
*[2]

* - drawer

* - hopper

* - hopper supports

* - shaker

* - hopper interface plate

*[2] 3/4" pipe, 1" long - cylinder aligner
*[2] u-channel, 3" - cylinder align

[[Category:Fabrication Procedure]]