Marcin: /* Printer Extruder */

2020-06-04T18:16:57Z

Printer Extruder

← Older revision		Revision as of 18:16, 4 June 2020
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	</gallery>		</gallery>

	==Printer Extruder==		==Printer Extruder - [[Universal Gearless Extruder]]==

	{{Hint\|Note the small extruder gear shown is MK8- we are using an MK7. '''Note''': Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see [[E3D_Titan_Aero_Extruder#CAD]]}}		{{Hint\|Note the small extruder gear shown is MK8- we are using an MK7. '''Note''': Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see [[E3D_Titan_Aero_Extruder#CAD]]}}

Jeremyd: /* 3D Printer */

2020-06-02T04:09:04Z

3D Printer

← Older revision		Revision as of 04:09, 2 June 2020
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	File:filamentspool.png\| '''Spool'''- [[File:filamentspool.fcstd]]		File:filamentspool.png\| '''Spool'''- [[File:filamentspool.fcstd]]

	File:controlpanel.png\| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.fc		File:controlpanel.png\| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.fcstd]]
	File:New spoolholder.png\| '''D3D Universal Rework Spool Holder '''- FreeCAD - [[File:D3D Universal Spool Holder.fcstd]]. STL - [[File:D3D Universal Spool Holder.stl]]		File:New spoolholder.png\| '''D3D Universal Rework Spool Holder '''- FreeCAD - [[File:D3D Universal Spool Holder.fcstd]]. STL - [[File:D3D Universal Spool Holder.stl]]

Marcin: /* 3D Printer */

2020-04-19T06:51:19Z

3D Printer

← Older revision		Revision as of 06:51, 19 April 2020
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	File:filamentspool.png\| '''Spool'''- [[File:filamentspool.fcstd]]		File:filamentspool.png\| '''Spool'''- [[File:filamentspool.fcstd]]

	File:controlpanel.png\| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.~~fcstd]]~~		File:controlpanel.png\| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.fc
			File:New spoolholder.png\| '''D3D Universal Rework Spool Holder '''- FreeCAD - [[File:D3D Universal Spool Holder.fcstd]]. STL - [[File:D3D Universal Spool Holder.stl]]
	File:~~spoolholder2~~.png\| '''D3D Universal Rework Spool Holder '''- FreeCAD - [[File:D3D Universal Spool Holder.fcstd]]. STL - [[File:D3D Universal Spool Holder.stl]]

	File:spoolholderrod.png\| '''Spool holder rod '''. FreeCAD - [[File:spoolholderrod.fcstd]]. STL - [[File:spoolholderrod.stl]]		File:spoolholderrod.png\| '''Spool holder rod '''. FreeCAD - [[File:spoolholderrod.fcstd]]. STL - [[File:spoolholderrod.stl]]

Marcin: /* Mill */

2020-04-19T06:35:05Z

Mill

← Older revision		Revision as of 06:35, 19 April 2020
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	</gallery>		</gallery>

			=Links=
			*[[D3D Universal]]

Marcin: Created page with "=CAD= {{Hint|Wire loom holder on z is missing}} ==3D Printer== 100px100px File:D3DS_idler_high_screwdown.p..."

2020-04-19T06:34:06Z

Created page with "=CAD= {{Hint|Wire loom holder on z is missing}} ==3D Printer== 100px 100px File:D3DS_idler_high_screwdown.p..."

New page

=CAD=
{{Hint|Wire loom holder on z is missing}}

==3D Printer==
[[File:D3DS_motor_bracket.png|100px]][[File:D3DS_idler_screwdown.png|100px]] [[File:D3DS_idler_high_screwdown.png|100px]][[File:D3DS_motor_side_screwdown.png|100px]] [[File:D3DS_motor_side_high_screwdown.png|100px]][[File:d3dsimple_z_foot.png|100px]][[File:rework1.png|100px]][[File:rework2.png|100px]][[File:rework3.png|100px]][[File:carriagetosidemotor.jpg|100px]][[File:highmotor47.png|100px]][[File:highidler47.png|100px]][[File:fittingparts.png|100px]][[File:D3DUyaxis.png|100px]][[File:smalleryaxis.png|100px]][[File:rodsadded.png|100px]][[File:bedaxis.png|100px]][[File:print bed.png|100px]][[File:yaxisnoprintbed.png|100px]][[File:carriagewithmagnets.png|100px]][[File:bed.png|100px]][[File:workingcopyofuniversal.png|100px]][[File:base.png|100px]][[File:zaxis.png|100px]][[File:xaxis.png|100px]][[File:universalnearcompletion.jpg|100px]][[File:d3duniversalcad.png|100px]][[File:150rom.png|100px]][[File:157romY.png|100px]][[File:withcontrolpanel.png|100px]][[File:enlargedbase.png|100px]][[File:filamentspool.png|100px]][[File:withfilamentspool.png|100px]][[File:withspoolholder.png|100px]][[File:panelatrear.png|100px]][[File:panelatrearmod.png|100px]][[File:controlpanel.png|100px]][[File:spoolholder.png|100px]]
[[File:spoolholderrod.png|100px]][[File:spoolholder2.png|100px]][[File:spoolholdersassy.png|100px]][[File:mergedspoolholdersassy.png|100px]][[File:d3du12inchscaled.png|100px]][[File:monolithic base.png|100px]][[File:new_spoolholder.png|100px]][[File:newbed.png|100px]][[File:loomclip.png|100px]][[File:endstopholder2.png|100px]][[File:holynewbed.png|100px]]
<gallery perrow=6>

File:D3D-Universal-Axis-2019.12.14.png| '''D3D Universal Rework '''- [https://gitlab.com/marcin_ose/d3d-universal/blob/master/rework_1.fcstd]. Newer - [[File:D3D_Universal_Assy.fcstd]]. Note: sensor holder is old fine in assemly; Extruder separate file for sensor holder is correct.

File:monolithic base.png| '''D3D Universal - scaled to 12" print bed ''' - FreeCAD - [[File:d3du12inchscaled.fcstd]]

File:xaxis.png| '''D3D Universal Rework X Axis '''- [[File:D3D Universal X Axis.fcstd]]

File:yaxisnoprintbed.png| '''D3D Universal Rework Y Axis '''- [[File:D3D Universal Y Axis.fcstd]]

File:bed.png| '''D3D Universal Print Bed '''- [[File:D3D Universal Print Bed.fcstd]]

File:zaxis.png| '''D3D Universal Rework Z Axis '''- [[File:D3D Universal Z Axis.fcstd]]

File:base.png| '''D3D Universal Rework Base '''- [[File:D3D Universal Base.fcstd]]

File:spoolholdersassy.png| '''Spool holder assembly'''- [[File:spoolholdersassy.fcstd]]

File:filamentspool.png| '''Spool'''- [[File:filamentspool.fcstd]]

File:controlpanel.png| '''D3D Universal Rework Controller '''- [[File:D3D Universal Controller.fcstd]]

File:spoolholder2.png| '''D3D Universal Rework Spool Holder '''- FreeCAD - [[File:D3D Universal Spool Holder.fcstd]]. STL - [[File:D3D Universal Spool Holder.stl]]

File:spoolholderrod.png| '''Spool holder rod '''. FreeCAD - [[File:spoolholderrod.fcstd]]. STL - [[File:spoolholderrod.stl]]

File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]

File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]

File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].

File:carriagetosidemotor.jpg|'''Carriage to side motor piece'''- FreeCAD - [[File:carriagetosidemotor.fcstd]]. STL - [[File:carriagetosidemotor.stl]].

File:D3DS_motor_bracket.png|'''D3DS motor piece with bracket for x and z-axis''' FreeCAD file -[[File:D3DS_motor_bracket.fcstd]] STL file -[[File:D3DS_motor_bracket.stl]]

File:D3DS_idler_screwdown.png|'''D3DS idler side piece for Y-axis''' FreeCAD file -[[File:D3DS_idler_screwdown.fcstd]] STL file -[[File:D3DS_idler_screwdown.stl]]

File:D3DS_idler_high_screwdown.png|'''D3DS elevated idler side piece for Y-axis''' FreeCAD file -[[File:D3DS_idler_high_screwdown.fcstd]] STL file -[[File:D3DS_idler_high_screwdown.stl]]

File:D3DS_motor_side_screwdown.png|'''D3DS motor side piece for Y-axis''' FreeCAD file -[[File:D3DS_motor_side_screwdown.fcstd]] STL file -[[File:D3DS_motor_side_screwdown.stl]]

File:D3DS_motor_side_high_screwdown.png|'''D3DS elevated motor side piece for Y-axis''' FreeCAD file -[[File:D3DS_motor_side_high_screwdown.fcstd]] STL file -[[File:D3DS_motor_side_high_screwdown.stl]]

File:d3dsimple_z_foot.png|<strike> '''Mount of Z motor to base plate. '''[[File:D3DS motor bracket x axis.fcstd]]. STL - [[File:D3DS motor bracket x axis.stl]]</strike>

File:newbed.png|'''3D Printed Bed Holder '''[[File:newbed.fcstd]]. STL - [[File:newbed.stl]]</strike>

File:peg85.jpg|[[File:check.png]]'''[10] Belt Holding Peg''' - FreeCAD original size - [[File:peg_8mm_rods.fcstd]]. STL at 85% size, works well - [[File:peg_8mm_rods.stl]]

File:loomclip.png|'''Cable clip for end of axis nut catch.'' - FreeCAD - [[File:cableclip2.fcstd]]. STL - [[File:cableclip2.stl]]

File:endstopholder2.png|'''Endstop holder.''' - [[File:endstopholder2.fcstd]]. [[File:endstopholder2.stl]]. See [[Open Source Endstop Holder]]

</gallery>

==Printer Extruder==

{{Hint|Note the small extruder gear shown is MK8- we are using an MK7. '''Note''': Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see [[E3D_Titan_Aero_Extruder#CAD]]}}

'''Notes''': Still missing from final assembly by MJ: fan, heat sink heat exchanger, MK7 gear, spring. In final CAD of extruder assy, heat break does not stick out of the heat sink. In reality, it sticks out about 3 mm. Where is the discrepancy if the heat break is 25 mm long?

[[File:earlymodel.png|100px]][[File:extruderspring.png|100px]][[File:volcanoheaterblock.png|100px]] [[File:Cc_heat_sink_block_jig_03NOV2019.png|100px]][[File:dynamicblower.jpg|100px]][[File:withsensor.png|100px]][[File:steppermotor.png|100px]][[File:steppermotor2.png|100px]][[File:extruderwithmotorandsensor.png|100px]][[File:ExtrCoolSensPltr.png|100px]][[File:drivegear.png|100px]][[File:Cc_bearing_hobbolt_04NOV2019.png|100px]][[File:ChrisStartupCampFinal.png|100px]][[File:RecessedAndOversizedHoles.png|100px]][[File:3heatbreak.png|100px]][[File:Extruder motor bracket.png|100px]][[File:mainextruderpart.png|100px]]
[[File:secondxtruderpart.png|100px]][[File:Simple extruder assembly.png|100px]][[File:simpleextruderassy.png|100px]][[File:fixedhole.png|100px]][[File:Cc_spring_tensioner.png|100px]][[File:tensioner.png|100px]][[File:tensionerandbearingadded.png|100px]][[File:addedmotor.png|100px]][[File:fixingholes.png|100px]][[File:fansimple.png|100px]][[File:thickenedweb.png|100px]][[File:addedgusset.png|100px]][[File:07cutrightside.png|100px]][[File:withheaterandfan.png|100px]][[File:fixingsink.png|100px]][[File:fixedsink.png|100px]][[File:heatsinkdims.png|100px]][[File:finalextruder.png|100px]][[File:heatsink.png|100px]][[File:trimmedbottomformotor.png|100px]][[File:final.png|100px]][[File:gussetedtensioner.png|100px]][[File:totalext.png|100px]][[File:Heatsinktechdraw.jpg|100px]]

<gallery perrow=6>
File:CC_simple_extruder_dev_03NOV2019.png|'''Simple Extruder WIP.''' Github - [https://github.com/3DCentral/OSE/blob/master/SimpleExtruder.FCStd]. '''Gitlab''' - [https://gitlab.com/marcin_ose/d3d-universal.

File:extruderspring.png|Extruder Spring for [[Simple Extruder]]. Buy + spec - [https://www.mcmaster.com/94125k616]. FreeCAD file - [[File:extruderspring.fcstd]]

File:Finalextruder.png|'''Extruder assembly''' - Gitlab - [https://gitlab.com/marcin_ose/d3d-universal/blob/master/SimpleExtruder.FCStd]. FreeCAD - [[File:simpleextruderassy.fcstd]]

File:mainextruderpart.png|'''Main extruder part.''' - Gitlab - [https://gitlab.com/marcin_ose/d3d-universal/blob/master/ExtruderMotorBracket.FCStd]. FreeCAD - [[File:mainextruderpart.fcstd]]. STL - [[File:extruder_main.stl]]

File:secondxtruderpart.png|'''Extruder Active Cooling and Sensor Mount''' [[File:ExtruderActiveCoolingAndSensor.FCStd]]. STL - sensor holder - [[File:SensholderSimple.stl]]

File:ExtrCoolSensPltr.png|'''Extruder Active Cooling with Sensor Mount + Plotter Mount''' [[File:ExtrCoolSensPlt.fcstd]]. STL - Cooling/Sensor/Plotter Mount - [[File:ExtrCoolSensPlt.stl]]

File:totalext.png|'''2 Extruder Pieces nested for printing.''' [[File:totalext.fcstd]]. STL - [[File:totalext.stl]]

File:tensioner.png|'''Spring tensioner''' -[[File:SpringTensioner.FCStd]]. STL - [[File:Tensioner.stl]]

File:HeatSinkJig.png|'''Jig to cut the heat sink''' -[[File:HeaterSinkJig.FCStd]]

File:fixedsink.png|'''heat sink''' -[[File:HeatSink.FCStd]]. Technical drawing - [[File:Heatsinktechdraw.FCSTD]]

File:Heatsinktechdraw.jpg|'''heat sink''' - Technical drawing.

File:SpiralLinearBearing.PNG|'''Spiral linear bearing - parametric, but parameters set up for D3D''' -[[File:SpiralLinearBearing.zip]]

File:volcanoheaterblock.png|'''Volcano heater block'''. [[File:volcanoheaterblock.fcstd]].
File:5015blower.jpg|[[File:5015blower.fcstd]] '''5015 Blower''' - positionally correct for D3D Universal.

File:8mmsensor.jpg|8 mm sensor. Download - [[File:8mmsensor.fcstd]]

File:608Bearing.png|608 skateboard 8x22x7 mm Bearing. Download - [[File:608Bearing.FCStd]]

File:40x10fan.png|'''40x10mm fan''' [[File:40x10fan.fcstd]]

File:steppermotor.png| '''Stepper Motor'''[[File:steppermotor.fcstd]]

File:steppermotor2.png| '''Stepper Motor from Faceplate'''[[File:Nema17face.fcstd]]

File:SuperVolcanoNozzle.png| <strike>'''Super Volcano Nozzle'''[[File:SuperVolcanoNozzle.fcstd]]</strike>

File:drivegear.png| '''Drive Gear'''[[File:drivegear.fcstd]]

File:3heatbreak.png| '''3 mm heat break.'''[[File:3heatbreak.fcstd]]. Re-Source - [https://gitlab.com/marcin_ose/titan-aero-cad/blob/master/Titan_Aero_Mirrored.fcstd]

File:heatsink.png| '''4040 heatsink.'''[[File:heatsink.fcstd]]

</gallery>

==Control Panel==
See more at [[3D Printer Control Panel]]

[[File:framev1902.png|100px]][[File:powersupply_v1904.png|100px]][[File:RAMPS14_v1904.png|100px]][[File:stepperdriver_v1904.png|100px]][[File:ssr_v1904.png|100px]][[File:smartcontroller_v1904.png|100px]][[File:gfci_v1904.png|100px]][[File:controlpanel_v1904.png|100px]][[File:controlpanel+frame_v1904.png|100px]][[File:controlpanel+panel_v1904.png|100px]][[File:controlpanelproper_v1904.png|100px]][[File:controlpanelwithmounts_v1904.png|100px]][[File:wirecover_v1904.png|100px]][[File:panelonly_v1904.png|100px]][[File:bentpanel_v1904.png|100px]][[File:Heatbed_wirelock.png|100px]][[File:finalcontrolpanel.png|100px]][[File:ontrolpanelseated.png|100px]]
[[File:D3DPlugInner.png|100px]]
[[File:D3DPlugCover.png|100px]]

<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]]. Bent panel STL - [[File:Bentpanel_v1904.stl]]

File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]

File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]

File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]

File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.

File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].

File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.

File:wirecover_v1904.png|'''Wire box cover.''' - FreeCAD -[[File:wireboxcover_v1904.fcstd]].

File:Heatbed_wirelock.png|'''Power cord wire clamp''' - FreeCAD -[[File:Heatbed wirelock.fcstd]].

File:D3DPlugInner.png|'''Inner part of D3D Electric Plug''' - FreeCAD [[File:D3DPlugInner.fcstd]]. STL - [[File:D3DPlugInner.stl]]
File:D3DPlugCover.png|'''Outer cover of D3D Electric Plug''' - FreeCAD [[File:D3DPlugCover.fcstd]]. STL file is scaled to 105% already - [[File:D3DPlugCover.stl]]
</gallery>

==Plotter==

{{Hint|Amazing, works out of box. Improvements: raise tip next to carriage. Double-sided attachment. Probe on right, not left, to optimize print area}}
[[File:d3duniversalmill.png|100px]][[File:D3dsimple2.png|100px]][[File:D3Duniversalplotter1.jpg|100px]][[File:plotterpen.jpg|100px]][[File:siompleextruder2.png|100px]][[File:penholderclamp.png|100px]][[File:withcarriagemount.png|100px]][[File:mjpenholder.png|100px]][[File:clampwithsensholder.png|100px]][[File:MillMountwPenHolder.png|100px]]
<gallery perrow=6>

File:d3duniversalmill.png|'''D3D Universal with 3D printer motor functioning as a CNC mill.''' - FreeCAD -[https://github.com/OpenSourceEcology/D3D-Universal-Mill/blob/master/D3D_Universal_Mill.FCStd] or Michel's repo.

File:D3dsimple2.png|'''D3D Simple Working Copy by Marcin''' - FreeCAD -[[File:D3Dsimple.fcstd]]

File:D3Duniversalplotter1.jpg|'''D3D Universal with plotter attachment.''' - See [[D3D Universal Plotter]] by Ferdi Meier. Gitlab - [https://gitlab.com/feadi/ose/tree/master/D3D_universal]

File:mjpenholder.png|'''Plotter Pen Attachment.''' - [[File:plotterpen.fcstd]]. Start from [[Ferdi Log]], adaptation by [[Marcin Log]]. STL printed - [[File:plotterpen.stl]].

siompleextruder2.png|'''Simple extruder for 1.75 mm filament.''' - By [[London International Academy]] team. From [[Simple Extruder]].

clampwithsensholder.png|'''Pen holder clamp for plotter''' - includes sensor holder - [[File:penholderclamp.fcstd]]. STL - [[File:penholderclamp.stl]]

MillMountwPenHolder.png|'''Pen holder and Mill''' - includes sensor holder - [[File:RouterToolhead.FCStd]] [[File:RouterToolhead.stl]]

</gallery>

==Mill==

[[File:simplespindle.png|100px]][[File:Cc_export_issue_22OCT2019.png|100px]][[File:uno3d.jpg|100px]][[File:electricmotor.png|100px]][[File:MillMountwPenHolder.png|100px]]

<gallery perrow=6>

electricmotor.png|'''Electric Motor'''. Michel Repo - [https://gitlab.com/mi_shell/ose_freecad_models/tree/master/af_motor_v1909_main]. Assembly in FreeCAD, Marcin's Repo - [https://gitlab.com/marcin_ose/michel-motor/commit/26879636e6926c612beab6f6a3478f61600d8a44]

simplespindle.png|'''Simple spindle''' - By [https://wiki.opensourceecology.org/wiki/John_Log#Task_19.2C_Update_of_Spindle_assembly_drawing.2C_exploded_views_and_movie John Stager] team. See [[Simple Spindle]].

File:Cc_export_issue_22OCT2019.png|See [[Universal_CNC_Axis#Universal_Axis_-_Working_Document]]. FreeCAD file - [[File:D3D_Universal_Carriage_v1910.fcstd]]

File:uno3d.jpg|Arduino Uno for motor power supply. See [[Emmanuel Log]].

MillMountwPenHolder.png|'''Pen holder and Mill Mount''' - includes sensor holder - [[File:RouterToolhead.FCStd]]. [[File:RouterToolhead.stl]]

</gallery>

D3D Universal 3D CAD - Revision history

Marcin: /* Printer Extruder */

Jeremyd: /* 3D Printer */

Marcin: /* 3D Printer */

Marcin: /* Mill */

Marcin: Created page with "=CAD= {{Hint|Wire loom holder on z is missing}} ==3D Printer== 100px100px File:D3DS_idler_high_screwdown.p..."