OSE Apprenticeship Wall Module Build Instructions - Revision history

Marcin: /* Quality Control Points - Site Visit */

2025-12-11T09:22:20Z

Quality Control Points - Site Visit

← Older revision		Revision as of 09:22, 11 December 2025
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	##Cross diagonal distance between corners - bottom left and upper right corner:		##Cross diagonal distance between corners - bottom left and upper right corner:
	##Cross diagonal distance between corners - - and bottom right and upper left corner:		##Cross diagonal distance between corners - - and bottom right and upper left corner:
	##Thickness		##Thickness: (should be about 6" thick, but document this please)
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or make continuous improvement in the future.		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or make continuous improvement in the future.

Marcin: /* Quality Control Points - Site Visit */

2025-12-11T09:21:51Z

Quality Control Points - Site Visit

← Older revision		Revision as of 09:21, 11 December 2025
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	#Total number of fasteners used		#Total number of fasteners used
	#How much does the OSB stick out at maximum on each edge?		#How much does the OSB stick out at maximum on each edge?
			##Right edge:
			##Left edge:
			##Top edge:
			##Bottom edge:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
			##Width:
			##Height:
			##Cross diagonal distance between corners - bottom left and upper right corner:
			##Cross diagonal distance between corners - - and bottom right and upper left corner:
			##Thickness
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or make continuous improvement in the future.		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or make continuous improvement in the future.

Marcin: /* Quality Control Points - Site Visit */

2025-11-27T13:19:05Z

Quality Control Points - Site Visit

← Older revision		Revision as of 13:19, 27 November 2025
Line 23:		Line 23:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or ~~learn~~ in the future.		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or make continuous improvement in the future.

	=Results=		=Results=
	*[[Felix Makori Log]]		*[[Felix Makori Log]]

Marcin: /* Quality Control Points - Site Visit */

2025-11-27T13:18:36Z

Quality Control Points - Site Visit

← Older revision		Revision as of 13:18, 27 November 2025
Line 23:		Line 23:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance.		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance. There is currently no minimum score that would be required for acceptance, as long as there is strong evidence that you would be able to correct any mistakes or learn in the future.

	=Results=		=Results=
	*[[Felix Makori Log]]		*[[Felix Makori Log]]

Marcin: /* Quality Control Points - Site Visit */

2025-11-27T13:16:05Z

Quality Control Points - Site Visit

← Older revision		Revision as of 13:16, 27 November 2025
Line 23:		Line 23:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" tolerance everywhere).		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" absolute tolerance everywhere for all parts). A point is taken off for every mis-tolerance.

	=Results=		=Results=
	*[[Felix Makori Log]]		*[[Felix Makori Log]]

Marcin: /* Quality Control Points - Site Visit */

2025-11-27T13:14:40Z

Quality Control Points - Site Visit

← Older revision		Revision as of 13:14, 27 November 2025
Line 23:		Line 23:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
	#After you do this - to acceptable standards - you are an officially Wall Module Build Certified.		#After you do this - to acceptable standards - you are an officially '''Wall Module Build Certified''' - with a level based on the scale of 1-10 for build speed and effectiveness. We will attach a score to your result according to a mutually defined scale - where you and OSE collaborate on determining what each level (1-10) should require - and you will score yourself accordingly. 10 is a perfect result (within 1/8" tolerance everywhere).

	=Results=		=Results=
	*[[Felix Makori Log]]		*[[Felix Makori Log]]

Marcin: /* Quality Control Points - Site Visit */

2025-11-27T13:12:36Z

Quality Control Points - Site Visit

← Older revision		Revision as of 13:12, 27 November 2025
Line 23:		Line 23:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB
			#After you do this - to acceptable standards - you are an officially Wall Module Build Certified.

	=Results=		=Results=
	*[[Felix Makori Log]]		*[[Felix Makori Log]]

Marcin: /* Quality Control Points */

2025-11-27T13:11:39Z

Quality Control Points

← Older revision		Revision as of 13:11, 27 November 2025
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	#Cordless saw - [https://www.amazon.com/DEWALT-DCS391B-20-Volt-Li-Ion-Circular/dp/B007NVSTO8/ref=sr_1_1?crid=3GJ5Y0DN343M8&dib=eyJ2IjoiMSJ9.YFmgkWU2pKBweIGJgfAEW7Bk2tPOyxttgBb5wzQxatiQPeEac7z4EyNV5VhsMjIvxYxulu2pjFdRQ0dieziaPV7hap3_mh9QZIO28FrdQ6ZqzFuEr75_Yg9mXlrAz226QBnU787Gp0OIwxpy_3HP2K_H10ZjnvXLJUICSJRYszHa5TjjNEnDZ2zvoqDGSGFIkSpfX3gu14Ex1vb0iAiLOQ-3iPf32XKPMbyLZTUzrzr7ZrMITtNhEhJA4KStA22RCcSaHmLv1w-JnltZK830sO-q9tJoLBki0vu9nNJ145Y.cwGORcovaburEAnyQtzbQVmKcW039wxNiemWNEIFst4&dib_tag=se&keywords=cordless%2Bsaw%2Bdewalt&qid=1747088561&s=hi&sprefix=cordless%2Bsaw%2Bdewal%2Ctools%2C114&sr=1-1&th=1]		#Cordless saw - [https://www.amazon.com/DEWALT-DCS391B-20-Volt-Li-Ion-Circular/dp/B007NVSTO8/ref=sr_1_1?crid=3GJ5Y0DN343M8&dib=eyJ2IjoiMSJ9.YFmgkWU2pKBweIGJgfAEW7Bk2tPOyxttgBb5wzQxatiQPeEac7z4EyNV5VhsMjIvxYxulu2pjFdRQ0dieziaPV7hap3_mh9QZIO28FrdQ6ZqzFuEr75_Yg9mXlrAz226QBnU787Gp0OIwxpy_3HP2K_H10ZjnvXLJUICSJRYszHa5TjjNEnDZ2zvoqDGSGFIkSpfX3gu14Ex1vb0iAiLOQ-3iPf32XKPMbyLZTUzrzr7ZrMITtNhEhJA4KStA22RCcSaHmLv1w-JnltZK830sO-q9tJoLBki0vu9nNJ145Y.cwGORcovaburEAnyQtzbQVmKcW039wxNiemWNEIFst4&dib_tag=se&keywords=cordless%2Bsaw%2Bdewalt&qid=1747088561&s=hi&sprefix=cordless%2Bsaw%2Bdewal%2Ctools%2C114&sr=1-1&th=1]

	=Quality Control Points=		=Quality Control Points - Site Visit=
	Once you bring the module on site, we will verify the following. The purpose is to determine the uniformity with which applicants can produce modules and if that depends on the build experience of the applicant:		Once you bring the module on site, we will verify the following. The purpose is to determine the uniformity with which applicants can produce modules and if that depends on the build experience of the applicant:
	#Fastener schedule - 12" in the field (mid stud), 6" on the four edges		#Fastener schedule - 12" in the field (mid stud), 6" on the four edges

Marcin at 13:11, 27 November 2025

2025-11-27T13:11:21Z

← Older revision		Revision as of 13:11, 27 November 2025
Line 1:		Line 1:
	Build detail doc - [https://docs.google.com/presentation/d/1hVp5B9ldHSlgwJdefNKMDTNs4TSmEiBXfX70HNTjQW8/edit?slide=id.g2d1808d871e_0_6#slide=id.g2d1808d871e_0_6]. Doc has link to the design in FreeCAD if you want to take a look in more detail. This document has build instructions - and Quality Control directions which instruct you to take pictures and submit them as part of the application.		Build detail doc - [https://docs.google.com/presentation/d/1hVp5B9ldHSlgwJdefNKMDTNs4TSmEiBXfX70HNTjQW8/edit?slide=id.g2d1808d871e_0_6#slide=id.g2d1808d871e_0_6]. Doc has link to the design in FreeCAD if you want to take a look in more detail. This document has build instructions - and Quality Control directions which instruct you to take pictures and submit them as part of the application.

	#Video the build from setup to finish in a '''time lapse set for 5 second interval''', to document full time of build for collaborative learning about the Extreme Manufacturing process. Don't worry about going slow or messing up. In fact, we encourage you to mess up and learn, and document so we can all learn about the reality of learning. To do the time lapse, please take numerous clips, and ideally document the work scene as you are setting up. This is because a lot of time can go into this - and it is all the 'edge times' of events around the actual build that contribute to the overall build process. This information is useful to capture, so that we truly understand the ergonomics and economics of any build. This is particularly important when we are trying to redesign civilization for efficient operation.		#'''Video''': Record the build from setup to finish in a '''time lapse set for 5 second interval''', to document full time of build for collaborative learning about the Extreme Manufacturing process. Don't worry about going slow or messing up. In fact, we encourage you to mess up and learn, and document so we can all learn about the reality of learning. To do the time lapse, please take numerous clips, and ideally document the work scene as you are setting up. This is because a lot of time can go into this - and it is all the 'edge times' of events around the actual build that contribute to the overall build process. This information is useful to capture, so that we truly understand the ergonomics and economics of any build. This is particularly important when we are trying to redesign civilization for efficient operation.
	#If mulitple clips - combined them and upload to a video sharing site. Paste the link on your Log.		#If mulitple clips - combined them and upload to a video sharing site. Paste the link on your Log.
	#Take the quality control points - document with pictures. Aim for +/- 1/8" accuracy on cut lengths.		#'''Build Pictures:''' Take the quality control points - document with pictures. Aim for +/- 1/8" accuracy on cut lengths. Share pictures using a link from a picture sharing site - past the link at your Log. Along with link, embed this video in your log.
	#Share pictures using a link from a picture sharing site - past the link at your Log. Along with link, embed this video in your log.		#'''Build Notes''': take build notes as in the above build detail doc.
	#Let Marcin know that you are done by email whenever you are done, and based on the duration of your video - calculate your builld time. Use the [[Time Lapse Calculator]], For example - a clip with 5 second shooting interval would be 30 seconds long for a 1 hour duration. In your video, please leave a comment stating the time lapse interval and actual time shown in the video. Then also comment, based on your experience - how quickly would you be able to do this build once you master the build procedure? Also comment - if you were to set up production of this wall module - how would you set up a real workshop to do this? Such as, where would the materials be located, what work surface you would use - and what tools you would use? This helps us to evaluate apprentice skill acquisition and its rate - so this is valuable data ~~regarding~~ overall build cost.		#Start a Google Slides presentation. First page is your build video and a link to your pictures folder - then 14 pages of the build pictures, and last page is the Build Notes.
			#Embed this presentation in your Work Log, along with an edit link to the google slides presentation. Open the sharing permissions so that OSE or anyone else can edit your resulting presentation - such as comments, etc.
			#Let Marcin know that you are done by email whenever you are done, and based on the duration of your video - calculate your builld time. Use the [[Time Lapse Calculator]], For example - a clip with 5 second shooting interval would be 30 seconds long for a 1 hour duration. In your video, please leave a comment stating the time lapse interval and actual time shown in the video. Then also comment, based on your experience - how quickly would you be able to do this build once you master the build procedure? Also comment - if you were to set up production of this wall module - how would you set up a real workshop to do this? Such as, where would the materials be located, what work surface you would use - and what tools you would use? This helps us to evaluate apprentice skill acquisition and its rate - so this is valuable data relevant to the overall build cost.

	This is the wall module that we will use to build a structure during the 'on-site interview' and swarm build with all the other applicants. OSE will reimburse you for your materials.		This is the wall module that we will use to build a structure during the 'on-site interview' and swarm build with all the other applicants. OSE will reimburse you for your materials.

Marcin: /* Quality Control Points */

2025-11-27T12:52:49Z

Quality Control Points

← Older revision		Revision as of 12:52, 27 November 2025
Line 21:		Line 21:
	#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.		#Actual dimensions of the wall module - based on your documented measurements. This evaluates the inaccuracy of dimensional lumber when sourced in different locations - or whether the module has expanded/contracted due to moisture or shipping. This helps us to adjust for any necessary quality control based on irregularities of lumber sourcing.
	#Actual dimensions of the OSB		#Actual dimensions of the OSB

			=Results=
			*[[Felix Makori Log]]