Open Source Electromagnet Coil Winding Jig - Revision history

Eric: Moved the page's content to a more fitting page, and made a redirect to the other page

2020-09-14T16:24:41Z

Moved the page's content to a more fitting page, and made a redirect to the other page

← Older revision		Revision as of 16:24, 14 September 2020
Line 1:		Line 1:
	~~=Basics=~~		#REDIRECT [[Open Source Automated Electromagnetic Coil Winder]]
	*A jig that allows for easy winding of electromagnetic coils

	~~=Used For=~~
	*Electromagnets
	*Linear Motors

	~~=Industry Standards=~~
	*[~~https://ukcnc.net/index.php?route=product/product&product_id=52 An industrial grade, yet probably overpriced machine] ~2,000 USD~~

	~~=Existing~~ Open Source ~~Designs=~~
	*[https://www.youtube.com/watch?v=yfppXiNRnrc This design is a bit more manual, but is still very fast]
	*[https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process, as well as a larger range of coil sizes]
	*[https://hackaday.io/project/1805-coil-winding-machine This Hackaday Design]

	~~=Basic Design=~~
	*This can basically be described as a lathe (for rotating the electromagnet core (may be a better word for that)), and a wire guide on a (for lack of a better word) camera slider mechanism (there is also the housing but that may be inferred)
	*It works by the lathe moving at the determined speed based on the coil parameters. As this starts, the wire guide starts moving parallel (lengthways) with the electromagnet core. By doing so it moves the coil down the pipe instead of having it all bunched up at one end. Since this is all controlled by a computer this makes for a very precise coil.
	*Now onto more detailed plans

	~~==Housing==~~
	*Holds all the other componets together

	~~==Lathe==~~
	*Could be as simple as a servo motor (size depends on scale of machiene) connected to an axle with a bearing (or another servo) at the other end
	*May be a good spot for a wire tie down/hold down point

	~~==Wire Guide==~~
	*3D Printed "P" shaped componet, holds wire and attaches it to the "camera slider like mechanism"

	~~==Slider Mechanism==~~
	*Same concept as what is called and used as a camera slider
	*Could be as a simple D3D axix (only one though)

	~~==Magnet Wire Spool Holder==~~
	*Holds one spool of magnet wire
	*Could be motorized or passive
	*Attaches to the housing
	*Looks like the ones used on some fdm 3D Printers

	~~=Control Module=~~
	*Controles all servos + sensors
	*Rasberry Pi + Arduino?

	~~=BOM=~~
	*

	~~=Internal Links=~~
	*[https://wiki.opensourceecology.org/wiki/Michel_Log#Sat_Oct_20.2C_2019 This Part] of [[Michel Log]]

	~~=External Links=~~
	*

Eric: Updated the page to the more recent formatting style

2020-08-06T16:20:49Z

Updated the page to the more recent formatting style

← Older revision		Revision as of 16:20, 6 August 2020
Line 46:		Line 46:
	*		*

	=~~See Also~~=		=Internal Links=
	*[https://wiki.opensourceecology.org/wiki/Michel_Log#Sat_Oct_20.2C_2019 This Part] of [[Michel Log]]		*[https://wiki.opensourceecology.org/wiki/Michel_Log#Sat_Oct_20.2C_2019 This Part] of [[Michel Log]]

	=~~Usefull~~ Links=		=External Links=
	*		*

Eric: Added some more links under the "Industry Standards" Section

2020-02-08T15:59:06Z

Added some more links under the "Industry Standards" Section

← Older revision		Revision as of 15:59, 8 February 2020
Line 7:		Line 7:

	=Industry Standards=		=Industry Standards=
	*		*[https://ukcnc.net/index.php?route=product/product&product_id=52 An industrial grade, yet probably overpriced machine] ~2,000 USD

	=Existing Open Source Designs=		=Existing Open Source Designs=

Eric: Minor Clarification

2020-01-28T21:27:38Z

Minor Clarification

← Older revision		Revision as of 21:27, 28 January 2020
Line 4:		Line 4:
	=Used For=		=Used For=
	*Electromagnets		*Electromagnets
	*Transformers
	*Linear Motors		*Linear Motors

Eric: Added some more links under the "See Also" section

2019-11-07T00:53:56Z

Added some more links under the "See Also" section

← Older revision		Revision as of 00:53, 7 November 2019
Line 14:		Line 14:
	*[https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process, as well as a larger range of coil sizes]		*[https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process, as well as a larger range of coil sizes]
	*[https://hackaday.io/project/1805-coil-winding-machine This Hackaday Design]		*[https://hackaday.io/project/1805-coil-winding-machine This Hackaday Design]

	=Basic Design=		=Basic Design=
	*This can basically be described as a lathe (for rotating the electromagnet core (may be a better word for that)), and a wire guide on a (for lack of a better word) camera slider mechanism (there is also the housing but that may be inferred)		*This can basically be described as a lathe (for rotating the electromagnet core (may be a better word for that)), and a wire guide on a (for lack of a better word) camera slider mechanism (there is also the housing but that may be inferred)
	*It works by the lathe moving at the determined speed based on the coil parameters. As this starts, the wire guide starts moving parallel (lengthways) with the electromagnet core. By doing so it moves the coil down the pipe instead of having it all bunched up at one end. Since this is all controlled by a computer this makes for a very precise coil.		*It works by the lathe moving at the determined speed based on the coil parameters. As this starts, the wire guide starts moving parallel (lengthways) with the electromagnet core. By doing so it moves the coil down the pipe instead of having it all bunched up at one end. Since this is all controlled by a computer this makes for a very precise coil.
	*Now onto more detailed plans		*Now onto more detailed plans

	==Housing==		==Housing==
	*Holds all the other componets together		*Holds all the other componets together
Line 46:		Line 48:

	=See Also=		=See Also=
	*		*[https://wiki.opensourceecology.org/wiki/Michel_Log#Sat_Oct_20.2C_2019 This Part] of [[Michel Log]]

	=Usefull Links=		=Usefull Links=
	*		*

Eric: Organizational Changes + Additions

2018-06-08T23:20:44Z

Organizational Changes + Additions

← Older revision		Revision as of 23:20, 8 June 2018
Line 1:		Line 1:
	=Basics=		=Basics=
			*A jig that allows for easy winding of electromagnetic coils
	- A jig that allows for easy winding of electromagnetic coils





	=Used For=		=Used For=
			*Electromagnets
	- Electromagnets		*Transformers
			*Linear Motors
	- Transformers

	- Linear Motors





	=Industry Standards=		=Industry Standards=
			*
	-





	=Existing Open Source Designs=		=Existing Open Source Designs=
			*[https://www.youtube.com/watch?v=yfppXiNRnrc This design is a bit more manual, but is still very fast]
			*[https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process, as well as a larger range of coil sizes]
			*[https://hackaday.io/project/1805-coil-winding-machine This Hackaday Design]
			=Basic Design=
			*This can basically be described as a lathe (for rotating the electromagnet core (may be a better word for that)), and a wire guide on a (for lack of a better word) camera slider mechanism (there is also the housing but that may be inferred)
			*It works by the lathe moving at the determined speed based on the coil parameters. As this starts, the wire guide starts moving parallel (lengthways) with the electromagnet core. By doing so it moves the coil down the pipe instead of having it all bunched up at one end. Since this is all controlled by a computer this makes for a very precise coil.
			*Now onto more detailed plans
			==Housing==
			*Holds all the other componets together

	~~- [https://www.youtube.com/watch?v~~=~~yfppXiNRnrc This design is a bit more manual, but is still very fast]~~		==Lathe==
			*Could be as simple as a servo motor (size depends on scale of machiene) connected to an axle with a bearing (or another servo) at the other end
	~~- [https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process,~~ as ~~well~~ as a ~~larger range~~ of ~~coil sizes]~~		*May be a good spot for a wire tie down/hold down point

	~~- [https://hackaday.io/project~~/~~1805-coil-winding-machine This Hackaday Design]~~




			==Wire Guide==
			*3D Printed "P" shaped componet, holds wire and attaches it to the "camera slider like mechanism"

	=~~Basic Design~~=		==Slider Mechanism==
			*Same concept as what is called and used as a camera slider
	-		*Could be as a simple D3D axix (only one though)


			==Magnet Wire Spool Holder==
			*Holds one spool of magnet wire
			*Could be motorized or passive
			*Attaches to the housing
			*Looks like the ones used on some fdm 3D Printers

			=Control Module=
			*Controles all servos + sensors
			*Rasberry Pi + Arduino?

			=BOM=
			*

	=See Also=		=See Also=
			*
	-




	=Usefull Links=		=Usefull Links=
			*
	-

Eric: Added some more links

2017-12-24T22:15:18Z

Added some more links

← Older revision		Revision as of 22:15, 24 December 2017
Line 29:		Line 29:
	=Existing Open Source Designs=		=Existing Open Source Designs=

	-		- [https://www.youtube.com/watch?v=yfppXiNRnrc This design is a bit more manual, but is still very fast]

			- [https://www.youtube.com/watch?v=QP9elbYsko0 This design for a more automated process, as well as a larger range of coil sizes]

			- [https://hackaday.io/project/1805-coil-winding-machine This Hackaday Design]

Eric: Created Page + Added Basic Categories + Info

2017-12-24T21:58:15Z

Created Page + Added Basic Categories + Info

New page

=Basics=

- A jig that allows for easy winding of electromagnetic coils

=Used For=

- Electromagnets

- Transformers

- Linear Motors

=Industry Standards=

-

=Existing Open Source Designs=

-

=Basic Design=

-

=See Also=

-

=Usefull Links=

-