Terminal Block - Revision history

YK: /* Off Shelf */

2012-11-25T20:52:16Z

Off Shelf

← Older revision		Revision as of 20:52, 25 November 2012
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	Touch Safe Terminal Blocks - [[Mcmaster Carr]] 7618K618		Touch Safe Terminal Blocks - [[Mcmaster Carr]] 7618K618

			Top Access Terminal Blocks - [[Mcmaster Carr]] 7527K53

	=Introduction=		=Introduction=

YK at 07:14, 14 November 2012

2012-11-14T07:14:39Z

← Older revision		Revision as of 07:14, 14 November 2012
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			=Off Shelf=

			Touch Safe Terminal Blocks - [[Mcmaster Carr]] 7618K618

	=Introduction=		=Introduction=

YK: /* Steps */

2012-10-10T05:53:09Z

Steps

← Older revision		Revision as of 05:53, 10 October 2012
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	You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length		You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length
	Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a ~~5.5mm~~ diameter bit for the mounting holes		Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 6mm diameter bit for the mounting holes
	Tap the screw terminal holes with an M5x0.8 tap		Tap the screw terminal holes with an M5x0.8 tap

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	Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x mountable length (ex. 9") for mounting onto a vise while leaving space to mount onto a bandsaw for cutting out the small pieces		Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x mountable length (ex. 9") for mounting onto a vise while leaving space to mount onto a bandsaw for cutting out the small pieces
	Also drill the aluminum pieces with the ~~5.5mm~~ diameter bit		Also drill the aluminum pieces with the 6mm diameter bit
	Cut the aluminum lengths to use size ex. 1/8" x 1/2" x Length (ex. 1") for each conductive pair		Cut the aluminum lengths to use size ex. 1/8" x 1/2" x Length (ex. 1") for each conductive pair

YK: /* Steps */

2012-10-10T05:47:31Z

Steps

← Older revision		Revision as of 05:47, 10 October 2012
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	[[File: HDPESheet.jpg\|100x100px]]		[[File: HDPESheet.jpg\|100x100px]]
	[[File: CutHDPESheet.jpg\|~~100px~~]]		[[File: CutHDPESheet.jpg\|100x100px]]
	[[File: Cut2HDPESheet.jpg\|100x100px]]		[[File: Cut2HDPESheet.jpg\|100x100px]]

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	[[File: cut2aluminumflat.jpg\|100x100px]]		[[File: cut2aluminumflat.jpg\|100x100px]]

	~~Mark the positions and and melt~~ the thin HDPE onto the thick HDPE to divide each screw terminal pair		Melt the thin HDPE onto the thick HDPE to divide each screw terminal pair while screwing on the aluminum pieces

	[[File: ~~meltHDPE~~.jpg\|~~100x100px]]~~		[[File: completescrewterminal.jpg\|200x200px]]

	~~Screw on the aluminum pieces~~

	~~[[File: mountaluminum.jpg\|100x100px~~]]

	=Action Package=		=Action Package=

YK: /* Steps */

2012-10-09T20:03:23Z

Steps

← Older revision		Revision as of 20:03, 9 October 2012
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	=Steps=		=Steps=

			For cutting, you'll need a saw (ex. bandsaw) or shear machine of some kind.

			For making holes, a drill or punch machine is required.

			For tapping, a hand tap or low-speed hand drill with a chuck is needed.

	You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length		You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length

YK: /* Steps */

2012-10-09T19:59:33Z

Steps

← Older revision		Revision as of 19:59, 9 October 2012
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	[[File: HDPEPlate.jpg\|100x100px]]		[[File: HDPEPlate.jpg\|100x100px]]

	[[File: CutHDPEPlate.jpg\|100x100px]]		[[File: CutHDPEPlate.jpg\|100x100px]]
	[[File: DrilledHDPEPlate.jpg\|100x100px]]		[[File: DrilledHDPEPlate.jpg\|100x100px]]

YK: /* Steps */

2012-10-09T19:59:26Z

Steps

← Older revision		Revision as of 19:59, 9 October 2012
Line 30:		Line 30:

	[[File: HDPEPlate.jpg\|100x100px]]		[[File: HDPEPlate.jpg\|100x100px]]

	[[File: CutHDPEPlate.jpg\|100x100px]]		[[File: CutHDPEPlate.jpg\|100x100px]]
	[[File: DrilledHDPEPlate.jpg\|100x100px]]		[[File: DrilledHDPEPlate.jpg\|100x100px]]

YK: /* Steps */

2012-10-09T19:59:16Z

Steps

← Older revision		Revision as of 19:59, 9 October 2012
Line 26:		Line 26:

	You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length		You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length
			Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes
			Tap the screw terminal holes with an M5x0.8 tap

			[[File: HDPEPlate.jpg\|100x100px]]
			[[File: CutHDPEPlate.jpg\|100x100px]]
			[[File: DrilledHDPEPlate.jpg\|100x100px]]
			[[File: TappedHDPEPlate.jpg\|100x100px]]

	Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length (ex. 1")		Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length (ex. 1")

	Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x mountable length (ex. 6") for mounting onto a vise		[[File: HDPESheet.jpg\|100x100px]]
			[[File: CutHDPESheet.jpg\|100px]]
			[[File: Cut2HDPESheet.jpg\|100x100px]]

			Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x mountable length (ex. 9") for mounting onto a vise while leaving space to mount onto a bandsaw for cutting out the small pieces
			Also drill the aluminum pieces with the 5.5mm diameter bit
			Cut the aluminum lengths to use size ex. 1/8" x 1/2" x Length (ex. 1") for each conductive pair

	~~Now drill the thick HDPE piece with a 4~~.~~5mm diameter drill bit for the screw terminal holes and a 5~~.~~5mm diameter bit for the mounting holes~~		[[File: aluminumflat.jpg\|100x100px]]
			[[File: cutaluminumflat.jpg\|100x100px]]
			[[File: drilledaluminumflat.jpg\|100x100px]]
			[[File: cut2aluminumflat.jpg\|100x100px]]

	~~Also drill~~ the ~~aluminum pieces with~~ the ~~5.5mm diameter bit~~		Mark the positions and and melt the thin HDPE onto the thick HDPE to divide each screw terminal pair

	~~Cut the aluminum lengths to use size ex~~. ~~1/8" x 1/2" x Length (ex. 1") for each conductive pair~~		[[File: meltHDPE.jpg\|100x100px]]

	~~Tap~~ the ~~screw terminal holes with an M5x0.8 tap~~		Screw on the aluminum pieces

	~~Melt on the thin HDPE onto the thick HDPE to divide each screw terminal pair~~		[[File: mountaluminum.jpg\|100x100px]]

	=Action Package=		=Action Package=

YK: /* Steps */

2012-10-09T16:52:23Z

Steps

← Older revision		Revision as of 16:52, 9 October 2012
Line 27:		Line 27:
	You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length		You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length

	Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length		Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length (ex. 1")

	Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x 6" for mounting onto a vise		Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x mountable length (ex. 6") for mounting onto a vise

	Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes		Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes
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	Also drill the aluminum pieces with the 5.5mm diameter bit		Also drill the aluminum pieces with the 5.5mm diameter bit

	Cut the aluminum lengths to use size ex. 1/8" x 1/2" x 1" for each conductive pair		Cut the aluminum lengths to use size ex. 1/8" x 1/2" x Length (ex. 1") for each conductive pair

	Tap the screw terminal holes with an M5x0.8 tap		Tap the screw terminal holes with an M5x0.8 tap

YK: /* Steps */

2012-10-09T16:50:15Z

Steps

← Older revision		Revision as of 16:50, 9 October 2012
Line 29:		Line 29:
	Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length		Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length

	Also cut the aluminum flat to size, ex. 1/8" x 1/2" x 1" for ~~every screw terminal pair~~		Also cut the aluminum flat to drilling size, ex. 1/8" x 1/2" x 6" for mounting onto a vise

	Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes		Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes

	Also drill the aluminum pieces with the 5.5mm diameter bit		Also drill the aluminum pieces with the 5.5mm diameter bit

			Cut the aluminum lengths to use size ex. 1/8" x 1/2" x 1" for each conductive pair

	Tap the screw terminal holes with an M5x0.8 tap		Tap the screw terminal holes with an M5x0.8 tap

← Older revision		Revision as of 19:59, 9 October 2012
Line 30:		Line 30:

	[[File: HDPEPlate.jpg\|100x100px]]		[[File: HDPEPlate.jpg\|100x100px]]

	[[File: CutHDPEPlate.jpg\|100x100px]]		[[File: CutHDPEPlate.jpg\|100x100px]]
	[[File: DrilledHDPEPlate.jpg\|100x100px]]		[[File: DrilledHDPEPlate.jpg\|100x100px]]

← Older revision		Revision as of 19:59, 9 October 2012
Line 30:		Line 30:

	[[File: HDPEPlate.jpg\|100x100px]]		[[File: HDPEPlate.jpg\|100x100px]]

	[[File: CutHDPEPlate.jpg\|100x100px]]		[[File: CutHDPEPlate.jpg\|100x100px]]
	[[File: DrilledHDPEPlate.jpg\|100x100px]]		[[File: DrilledHDPEPlate.jpg\|100x100px]]