Universal Gearless Extruder Build Instructions - Revision history

Marcin at 03:10, 19 August 2020

2020-08-19T03:10:30Z

← Older revision		Revision as of 03:10, 19 August 2020
Line 1:		Line 1:
	<html> ~~________________________________~~ </html>		=Presentation=
			<html> <iframe src="https://docs.google.com/presentation/d/e/2PACX-1vSFqgtwSYHMYb20DQMqLwxaqq-GGGl-LQZiOg_INmp_jGOS8fLv2hDDWXouyy2uivehPfxaJ3ajinGh/embed?start=false&loop=false&delayms=3000" frameborder="0" width="408" height="557" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe> </html>
	~~[_______________________________________ edit]~~

			[https://docs.google.com/presentation/d/1aDyrewk9x52xoiSVBzS6NNVAPeHZJmwvqXuQDjlyKUY/edit#slide=id.g414d767b01_0_3 edit]

			=Instructions=
	Extruder Build		Extruder Build
	#Unpack heater block from baggie.		#Unpack heater block from baggie.

Marcin at 03:09, 19 August 2020

2020-08-19T03:09:50Z

← Older revision		Revision as of 03:09, 19 August 2020
Line 1:		Line 1:
			<html> ________________________________ </html>

			[_______________________________________ edit]


	Extruder Build		Extruder Build
	#Unpack heater block from baggie.		#Unpack heater block from baggie.

Marcin: /* Pictures */

2020-06-11T20:03:42Z

Pictures

← Older revision		Revision as of 20:03, 11 June 2020
Line 32:		Line 32:
	#Insert the wires through the split wire loom.		#Insert the wires through the split wire loom.
	#The black beauty is now ready to run.		#The black beauty is now ready to run.
	=Pictures=		=Development Pictures=
	<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%~~2F10217783211909172~~&width=500" width="500" height="~~745~~" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe~~></html~~>		<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10218004315836632&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

			<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217988717326679&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

			<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217988009708989&width=500" width="500" height="378" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

			<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217978961362786&width=500" width="500" height="286" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

			<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783211909172&width=500" width="500" height="746" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>

			<iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217771136687299&width=500" width="500" height="682" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe>


			</html>

	=Links=		=Links=
	*[[Universal Gearless Extruder]]		*[[Universal Gearless Extruder]]

Marcin at 19:54, 11 June 2020

2020-06-11T19:54:02Z

← Older revision		Revision as of 19:54, 11 June 2020
Line 32:		Line 32:
	#Insert the wires through the split wire loom.		#Insert the wires through the split wire loom.
	#The black beauty is now ready to run.		#The black beauty is now ready to run.
			=Pictures=
			<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10217783211909172&width=500" width="500" height="745" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>


	=Links=		=Links=
	*[[Universal Gearless Extruder]]		*[[Universal Gearless Extruder]]

Marcin at 01:18, 26 May 2020

2020-05-26T01:18:49Z

← Older revision		Revision as of 01:18, 26 May 2020
Line 32:		Line 32:
	#Insert the wires through the split wire loom.		#Insert the wires through the split wire loom.
	#The black beauty is now ready to run.		#The black beauty is now ready to run.

			=Links=
			*[[Universal Gearless Extruder]]

ChrisCaswell at 03:54, 12 March 2020

2020-03-12T03:54:15Z

ChrisCaswell at 03:51, 12 March 2020

2020-03-12T03:51:58Z

← Older revision		Revision as of 03:51, 12 March 2020
Line 12:		Line 12:
	#Once tightened, disconnect power from heater element		#Once tightened, disconnect power from heater element
	#After cooling so you can touch it again, screw on the 6 mm thin nut on the heat break		#After cooling so you can touch it again, screw on the 6 mm thin nut on the heat break
	#Apply thermal paste to the heat ~~braak~~, to cover all threads		#Apply thermal paste to the heat break, to cover all threads
	#Bend the heater cartridge wire out of the way so you can screw on the heat sink. Hold the bottom of the heater wire with pliers so that you can bend the heater wires down far without breaking them from the heater cartridge.		#Bend the heater cartridge wire out of the way so you can screw on the heat sink. Hold the bottom of the heater wire with pliers so that you can bend the heater wires down far without breaking them from the heater cartridge.
	#Screw on heat sink, so that the heat break sticks out 2 mm above the heat sink.		#Screw on heat sink, so that the heat break sticks out 2 mm above the heat sink.

Marcin: Created page with "Extruder Build #Unpack heater block from baggie. #Screw in the 2 heater block screws lightly #Screw in the thermistor screw lightly, so it still allows thermistor to enter #In..."

2020-03-11T23:53:44Z

Created page with "Extruder Build #Unpack heater block from baggie. #Screw in the 2 heater block screws lightly #Screw in the thermistor screw lightly, so it still allows thermistor to enter #In..."

New page

Extruder Build
#Unpack heater block from baggie.
#Screw in the 2 heater block screws lightly
#Screw in the thermistor screw lightly, so it still allows thermistor to enter
#Insert heater cartridge with wire on the side of the indent
#Insert thermistor with wire pointing in the same direction as heater
#Screw down the thermistor screw lightly using a 1 mm allen wrench to fasten the thermistor, but very lightly as the screw can go right through the thermistor
#Screw down the 2 larger screws using a 2 mm allen wrench, so that heater is secured. Do this evenly by screwing down one screw then the other and alternating 4 times
#Screw in the 1.2 mm extruder nozzle, until there is 1/2 thread exposed
#Screw the heat break on the other side.
#Heat tighten by connecting the heater to the power supply for 2 minutes. Once hot, place the heater block in a vise, hold the heat break with pliers, and screw down the nozzle with a 7 mm socket or adjustable wrench. Make sure that the nozzle bottoms out against the heat break, not against the heater block- the goal is to close the filament flow gap between nozzle and heat break.
#Once tightened, disconnect power from heater element
#After cooling so you can touch it again, screw on the 6 mm thin nut on the heat break
#Apply thermal paste to the heat braak, to cover all threads
#Bend the heater cartridge wire out of the way so you can screw on the heat sink. Hold the bottom of the heater wire with pliers so that you can bend the heater wires down far without breaking them from the heater cartridge.
#Screw on heat sink, so that the heat break sticks out 2 mm above the heat sink.
#Clean off the 3D printed extruder main piece. Add an m6 nut in the middle, then mount the stepper motor. Fit a stepper motor and attach upper right corner using an m3x8 screw and a 2.5 mm allen driver.
#Mount the secondary extruder piece using 3 m3x8 mm screws
#Put heat paste on top of the heat sink and attach the heat sink assembly and fan heat sink to the stepper motor using m3x30 screws nad a 2.5 mm allen driver. Do not tighten down fully, as the heat sink location will be adjusted.
#Put the srive gear on the stepper motor shaft, keeping the screw loose
#Insert a piece of 3D printing filament into the heat break, and align the extruder gear with it. Once gear is aligned, tighten down the gear.
#Tighten down the heat sink once the gear is aligned, with the inserted 3d printing filament as the guide
#Insert the 8 mm bearing onto the idler pin of the ideler 3D printed piece.
#WIth gear set, add the idler piece by screwing it down with an m3x18 mm screw, and a 2.5 mm Allen driver.
#Insert the spring into the extruder
#Screw on the fan with the fan blowing into the extruder. Use m2.7 self-tapping screws.
#Screw the blower to the secondary extruder piece using two m3x18 screws
#Insert the height sensor and screw it down using an m6x18 bolt. The bottom of the blue plastic shuold be 4 mm above the nozzle tip
#Connect the 1 meter long stepper wire to the extruder motor.
#Bundle the wires such that when looking at the front of the extruder, the wires are sent to the right hand side. Use a zip tie to hold the wires together,
#There should be 6 sets of wires, totaling 15 wires: fan, blower, heater, thermistor, height sensor and extruder motor.
#Insert the wires through the split wire loom.
#The black beauty is now ready to run.

← Older revision		Revision as of 03:54, 12 March 2020
Line 17:		Line 17:
	#Clean off the 3D printed extruder main piece. Add an m6 nut in the middle, then mount the stepper motor. Fit a stepper motor and attach upper right corner using an m3x8 screw and a 2.5 mm allen driver.		#Clean off the 3D printed extruder main piece. Add an m6 nut in the middle, then mount the stepper motor. Fit a stepper motor and attach upper right corner using an m3x8 screw and a 2.5 mm allen driver.
	#Mount the secondary extruder piece using 3 m3x8 mm screws		#Mount the secondary extruder piece using 3 m3x8 mm screws
	#Put heat paste on top of the heat sink and attach the heat sink assembly and fan heat sink to the stepper motor using m3x30 screws ~~nad~~ a 2.5 mm allen driver. Do not tighten down fully, as the heat sink location will be adjusted.		#Put heat paste on top of the heat sink and attach the heat sink assembly and fan heat sink to the stepper motor using m3x30 screws and a 2.5 mm allen driver. Do not tighten down fully, as the heat sink location will be adjusted.
	#Put the ~~srive~~ gear on the stepper motor shaft, keeping the screw loose		#Put the drive gear on the stepper motor shaft, keeping the screw loose
	#Insert a piece of 3D printing filament into the heat break, and align the extruder gear with it. Once gear is aligned, tighten down the gear.		#Insert a piece of 3D printing filament into the heat break, and align the extruder gear with it. Once gear is aligned, tighten down the gear.
	#Tighten down the heat sink once the gear is aligned, with the inserted 3d printing filament as the guide		#Tighten down the heat sink once the gear is aligned, with the inserted 3d printing filament as the guide
	#Insert the 8 mm bearing onto the idler pin of the ~~ideler~~ 3D printed piece.		#Insert the 8 mm bearing onto the idler pin of the idler 3D printed piece.
	#~~WIth~~ gear set, add the idler piece by screwing it down with an m3x18 mm screw, and a 2.5 mm Allen driver.		#With gear set, add the idler piece by screwing it down with an m3x18 mm screw, and a 2.5 mm Allen driver.
	#Insert the spring into the extruder		#Insert the spring into the extruder
	#Screw on the fan with the fan blowing into the extruder. Use m2.7 self-tapping screws.		#Screw on the fan with the fan blowing into the extruder. Use m2.7 self-tapping screws.
	#Screw the blower to the secondary extruder piece using two m3x18 screws		#Screw the blower to the secondary extruder piece using two m3x18 screws
	#Insert the height sensor and screw it down using an m6x18 bolt. The bottom of the blue plastic ~~shuold~~ be 4 mm above the nozzle tip		#Insert the height sensor and screw it down using an m6x18 bolt. The bottom of the blue plastic should be 4 mm above the nozzle tip
	#Connect the 1 meter long stepper wire to the extruder motor.		#Connect the 1 meter long stepper wire to the extruder motor.
	#Bundle the wires such that when looking at the front of the extruder, the wires are sent to the right hand side. Use a zip tie to hold the wires together,		#Bundle the wires such that when looking at the front of the extruder, the wires are sent to the right hand side. Use a zip tie to hold the wires together,