CEB Press Intro: Difference between revisions

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''In other languages: [[CEB Press Intro-ES|Español]] ° [[CEB Press Intro-FR|Français]] ° [[CEB Press Intro-PT|Português]]''
#redirect [[CEB Press]]
 
{{Category=CEB press}}
 
{{ToolTemplate|ToolName=CEB Press}}
 
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'''This page will hold the final version of the CEB Press Intro after the wiki reorganization. This is a list of pages that might hold relevant info. These need to be consolidated here:''' --[[User:Conor|Conor]] 10:00, 20 February 2011 (PST)
 
*[[The Liberator Beta v1.0 Specifications]] and update: [[The Liberator Full Product Release Improvements]]
*[[CEB Pressing Steps]]
*[[CEB Press 2]]
*[[Full Product Release - The Liberator, Manual Version]]
*http://openfarmtech.org/weblog/2009/01/factor-e-live-distillations-part-5-the-ceb-story/
 
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[[File:Machine.jpg|right|400px]]The "Liberator" Compressed Earth Block Press has been fully designed and tested by the Open Ecology team. You can now follow the instructions to build your own, or contact us if you want to buy a kit or a finished machine.
 
Building a machine yourself might seem scary, but every step of the process is fully documented and the OSE community is available on our [http://openfarmtech.org/forum/ discussion forums] if you need help, advice, or a little hand-holding.
 
==What is it?==
So what is this magnificent machine anyway? The Liberator is a machine that makes compressed earth blocks. It takes earth/dirt/soil and squeezes it really hard to make solid blocks which can be used for building. Compressed earth blocks (CEBs) have many advantages as a building material: by making the building materials from the ground on the site, they eliminate the need to cart them in from elsewhere. This cuts down the costs and environmental impact of transport. Compressed earth blocks are very strong and insulate well against both heat and sound. This makes for a very energy-efficient building. Best of all, there is no charge for using dirt; it is literally a dirt-cheap way of building! See the wiki page on [[Compressed Earth Blocks]] and the [[:Category:CEB|CEB category]] for more details on building with CEBs.
 
With the Liberator, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day - though construction time will vary somewhat depending on other factors: preparation time, what equipment is available (tractor etc.) and the quality of the soil. The bigger the block size, the faster a wall is errected.  And obviously, the bigger the block size, the heavier the block.  Blocks from ''The Liberator'' will average 25 pounds (11.3kg).
 
The [[Torch Table|torch table]] will be used to automate the fabrication of the CEB machine, reducing fabrication time by an estimated 20 hours and thus reducing the cost of the final product.
 
==How does it work?==
Loose dirt is loaded into the hopper at the top. This falls through to a chamber where a pair of hydraulic arms compress it and then eject it. This video shows how the machine works:
 
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</html></div>
 
'''List of components'''.
*Hopper
*Pressing box. Rubber liner, attached with screws
*Hydraulics
*Pressure gauge
 
'''Design Rationale'''.
The current version of The Liberator is built with a large hopper. This allows for several brick to be pressed from each full hopper. It was found with earlier editions that a small hopper (like most CEB presses have) requires constant loading and this slows down the construction process.
<br>The Liberator does not have its own power source; it is designed to be attached to an external power source. This is in line with the [[Key Features of the GVCS|OSE principle]] of modularity; different tools can be run from the same power source, allowing the same tool to fulfill many functions flexibly. The power source could be the hydraulics from [[LifeTrac]] (our tractor any flexible source of machanical power), [[Power Cube]], or any hydraulic power source with a capacity of 6 gallon per minute (22.71 liters per minute).
 
Product Ecology - spader to pulverize soil. A tractor with loader and rototiller are required to prepare the soil.  These are additional costs. Optional tractor to load the hopper.
 
Demo Photos.
 
Demo videos of building with it on [http://www.youtube.com/user/marcinose our youtube channel]
 
==Advantages==
*'''Easy repair'''. The Liberator was designed to make maintenance as easy and infrequent as possible. The part that is most likely to need replacement is a rubber sheet from McMaster-Carr.  The press is designed for disassembly, so if repairs are needed, the cost should be minimal. And unlike commercial machines, you have all the blueprints and sources for parts here, so there should be no difficulty repairing it.
*Requires as little as 1 person to operate
*Modular power source.
 
==Specifications==
{| cellpadding="6" cellspacing="2" border="1" align="center"
|-align="center"
! Bricks per minute output
! 3-5
 
|-align="center"
! Brick size
! 12x6x6 inches (30.5x15.3x10.2 cm)
 
|-align="center"
! People operating machine
! 1-2
 
|-align="center"
! Power source
! Tractor hydraulics or any hydraulic power source with 6 gallon per minute capacity (22.71 liters per minute)
 
|-align="center"
! Machine mounting
! tractor 3 point hitch or stand-alone foot
 
|-align="center"
! Hydraulic pressure
! 2000psi / 137.90 bar
 
|-align="center"
! Hydraulic cylinder
! 5 inch diameter, 19.6 inch area; 2.5 inch rod
 
|-align="center"
! Pressing cylinder pressure
! 39,250 lb pushing force (~18 tons)
 
|-align="center"
! Controls
! 2 spool, manual, hydraulic valve; automatic version forthcoming.
 
|-align="center"
! Compressive strength of bricks
! to be measured
 
|-align="center"
!
! Structural cold rolled steel construction throughout
 
|}
 
 
#Design-for disassembly: full bolt-together construction for frame, compression chamber, table, tractor mount, and feet; welded hopper assembly and press plate; cylinders readily removable with pins
#Wearable components: 1/8" Nylon 6/6 liner on compression chamber and table surface, each piece held by 2 bolts
#Machine lifetime goals: 1 million bricks before repairs; liner may be replaced every 100,000 bricks
#Material costs: $1000-1350
#Fabrication time requirement for optimized production: 3-5 days, about 20 hours of direct fabrication
#Manual fabrication tooling requirements: drill press, welder, acetylene torch
#Optimal fabrication tooling: XYZ table with torch, MIG welder, hoist
#Cost for machine: $3-5k
 
==Comparison to other CEB presses==
[[File:Liberator_V_commercial.GIF|center|700px]]
 
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{| cellpadding="6" cellspacing="0" border="1" align="left"
!
! STRENGTH OF BLOCKS
! BLOCKS PER MINUTE
! SIZE OF BLOCKS
! MATERIALS USED
! COST (USD)
 
|-align="left"
! <div align="center"><font size="4">INDUSTRY STANDARDS</font></div>
!
! [http://www.adobemachine.com/ Powell and Sons] model: 2-3 <br>[http://pages.sbcglobal.net/fwehman/index.html AECT] model: 3-5
!
!
! [http://www.adobemachine.com/ Powell and Sons] model:  ~$10,400 (call for exact pricing)<br>[http://pages.sbcglobal.net/fwehman/index.html AECT] model: ~$25,000 (call for exact pricing)<br> "Slow-speed" machines can be found at various price ranges.<br>These prices include the motor.
 
|-align="left"
! <div align="center"><font size="4">THE LIBERATOR</font></div>
!
! 9-12
! 6x12x4 inches / 15x30x10 cm
!
! Parts are approximately $1000.  The machine will cost an estimated $3-5K, depending on manufacturing abilities. <br>This does not include a motor so an external source of hydraulic power like the [[Power Cube]] is needed.
 
|}

Latest revision as of 06:41, 24 July 2011

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