Industrial Robot Bill of Materials: Difference between revisions

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{{ToolTemplate|ToolName=Industrial Robot}}
#REDIRECT [[Industrial Robot/Bill of Materials]]
 
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=General Information=
 
*Refer to master diagram on the development page for illustrated overview of the industrial robot's interconnections
 
*This bill of materials is a developmental version
 
*Links are to sources for example pricing, the number representing the total cost of the item
 
=Hydraulics=
 
*Powercube
 
*Hydraulic Motor (1-3, x3) [http://www.surpluscenter.com/item.asp?item=9-7076-200&catname=hydraulic 440]
 
*Hydraulic Motor (4-6, x3) [http://www.surpluscenter.com/item.asp?item=9-7906-200&catname=hydraulic 285]
 
*Solenoid Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
 
*Solenoid Valve Subplate (1-6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]
 
*Needle Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-5302-50&catname= 258]
 
*Pressure Relief Valve [http://www.surpluscenter.com/item.asp?item=9-6135-50-H&catname=hydraulic 39]
 
*Hose  (1/2”, 1/2NPTM-1/2NPTM, 108”, x4) [http://www.surpluscenter.com/item.asp?item=905-12108&catname=hydraulic 76]
 
*Hose (1/2”, 1/2NPTM-1/2NPTM, 60”, x11) [http://www.surpluscenter.com/item.asp?item=905-1260&catname=hydraulic 143]
 
*Hose (1/2”, 1/2NPTM-1/2NPTM, 48”, x4) [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
 
*Hose (1/2”, 1/2NPTM-1/2NPTM, 12”, x6) [http://www.surpluscenter.com/item.asp?item=905-1212&catname=hydraulic 36]
 
*Hose (1/2”, 1/2NPTM-1/2NPTM, 24”, x13) [http://www.surpluscenter.com/item.asp?item=905-1224&catname=hydraulic 104]
 
*Quick Connect Coupling (1/2NPTF-1/2NPTF x2) [http://www.surpluscenter.com/item.asp?item=928&catname=hydraulic 34]
 
*4-way Coupling (1/2NPTF for all ports, x6)
 
*Adaptor (SAE 6 – 1/2NPT, x24) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 72]
 
=Control Electronics=
 
*Microcontroller [http://www.sparkfun.com/products/9949 65]
 
*Solenoid Driver (x2) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
 
*Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]
 
*Wire (12 gauge, 25')
 
=Frame=
 
*Foundation Underplate (16" by 16" by 0.25" A36 steel plate [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 33]
 
*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
 
*Foundation Angle (4”A/4”B, 2”L, 0.5”T, A36 steel angle, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=36&pieceLength=cut&len_ft=1&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 15]
 
*Foundation Overplate (12” by 12” by 0.25” A36 steel plate) [https://www.metalsupermarkets.com/catalog/STEEL-HOT_ROLLED/PLATE/A36 27]
 
*Base Angle (8”A/8”B by 12”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50&pieceLength=cut&len_ft=0&len_in=8&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 65]
 
*Main Arm (2” by 6” by 30” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=1&len_in=0&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1 127]
 
*Forearm Angle (8”A/8”B by 12”L by 0.5”T A36 steel angle)  [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 37]
 
*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x2) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]
 
*Forearm (4” by 4” by 18” by 0.25T A36 steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=74 25]
 
*Wrist Angle (8”A/8”B by 10”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 32]
 
*End-effector Angle (8”A/8”B by 8”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 27]
 
=Gear Reducer 1=
 
*Gearbox Input/Output Plate (6” x 8” x 0.25”, A36 steel plate, x2)
*Gearbox Side A Plate (6” x 3” x 1” A36 steel plate, x2)
*Gearbox Side B Plate (8” x 3” x 0.25” A36 steel plate, x2)
*Gearbox Angle (1”A/1”B, 6”L, 0.25”T, A36 steel angle, x4)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Gear Reducer 2=
 
*Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
*Gearbox Side A Plate (x2)
*Gearbox Side B Plate (x2)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Gear Reducer 3=
 
*Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
*Gearbox Side A Plate (x2)
*Gearbox Side B Plate (x2)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Gear Reducer 4=
 
*Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
*Gearbox Side A Plate (x2)
*Gearbox Side B Plate (x2)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Gear Reducer 5=
 
*Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
*Gearbox Side A Plate (x2)
*Gearbox Side B Plate (x2)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Gear Reducer 6=
 
*Gearbox Input/Output Plate (6” x 1” x 8”, A36 steel plate, x2)
*Gearbox Side A Plate (x2)
*Gearbox Side B Plate (x2)
*Gearbox Output Shaft
*Gearbox Input Spur Gear
*Gearbox Output Spur Gear
*Gearbox Output Hub
*Gearbox Input Key
*Gearbox Output Key
 
=Stepper Motor Mounts=
 
*Stepper Motor (x6) [http://www.adafruit.com/products/324 84]
 
*Stepper Angle (6”A/4”B, 4”L, 0.3125”T, x6) [http://www.onlinemetals.com/merchant.cfm?pid=9982&step=4&showunits=inches&id=276&top_cat=849 44]
 
*Holding Plate (4” by 4” by 0.125” A36 steel plate, x12) [http://www.onlinemetals.com/merchant.cfm?pid=10008&step=4&showunits=inches&id=802&top_cat=849 48]
 
*Shaft Bar (1” by 1” by 3” A36 steel bar, x6) [http://www.onlinemetals.com/merchant.cfm?pid=10282&step=4&showunits=inches&id=844&top_cat=849 14]
 
*Setscrews ( )
*Bolts ( )
*Washers ( )
*Nuts ( )
 
=Shaft Encoders=
 
*Phototransistor Pair (x6) [http://parts.digikey.com/ca/1/43466-opto-sensor-dual-pkg-slot-type-ee-sx1031.html 30]
 
*Schmidt Trigger IC (x6) [http://parts.digikey.com/1/parts/1078848-ic-schmitt-trigger-hex-14-soic-mc14106bdg.html 6]
 
*Metal Disc (x6)
 
*Bolts ( )
 
=Welding=
 
*Welding Consumables
 
 
 
[[Category: Industrial Robot]]

Latest revision as of 07:22, 24 July 2011