Sawmill Bill of Materials: Difference between revisions

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==Saw Motor Frame==
==Saw Motor Frame==


[http://www.amazon.com/Amana-720360-Heavy-Duty-Ripping-Blades/dp/B000P4HN2Y/ref=sr_1_29?ie=UTF8&s=hi&qid=1231132318&sr=1-29 Main saw blade - 20"] Price: $147.23 Weight: 10 lbs
*[http://www.amazon.com/Amana-720360-Heavy-Duty-Ripping-Blades/dp/B000P4HN2Y/ref=sr_1_29?ie=UTF8&s=hi&qid=1231132318&sr=1-29 Main saw blade - 20"] Price: $147.23 Weight: 10 lbs
 
*[http://www.amazon.com/TimberLine-250-400-Finishing-Blades-Stationary/dp/B000WXKJEC/ref=sr_1_1?ie=UTF8&s=hi&qid=1233163638&sr=1-1 2 edger blades - 10"] Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs
[http://www.amazon.com/TimberLine-250-400-Finishing-Blades-Stationary/dp/B000WXKJEC/ref=sr_1_1?ie=UTF8&s=hi&qid=1233163638&sr=1-1 2 edger blades - 10"] Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs
*[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-210-32-P&catname= 2 2" pillow blocks for main blade shaft] Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs
 
*[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-208-24-P&catname= 2 1.5" pillow blocks for edger blade shaft] Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs
[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-210-32-P&catname= 2 2" pillow blocks for main blade shaft] Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs
*3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ?
 
*Hydraulic Hoses Price: $  Weight: 1-2 lbs ?
[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-208-24-P&catname= 2 1.5" pillow blocks for edger blade shaft] Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs
*Motor couplers Price: $  Weight: 1-2 lbs ?
 
*Motor coupler, main Price: $  Weight: 1-2 lbs ?
3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ?
*Motor coupler, secondary Price: $  Weight: 1-2 lbs ?
 
*[http://openfarmtech.org/index.php?title=Image:Hydmotormain.jpg Main hydraulic motor - 20 hp] Price: $200  Weight: 9 lbs
Hydraulic Hoses Price: $  Weight: 1-2 lbs ?
*[http://openfarmtech.org/index.php?title=Image:Hydmotoredger.jpg Edger hydraulic motor - 13 hp] Price: $150  Weight: 5 lbs
 
*2 cushion valves, 24 gpm, 3600 psi Price: $  Weight: 2-4 lbs ?
Motor couplers Price: $  Weight: 1-2 lbs ?
*2 spool, 25 gpm valve Price: $  Weight: 2-4 lbs ?
 
*12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $  Weight: 8.2 * 2 = 16.4 lbs
Motor coupler, main Price: $  Weight: 1-2 lbs ?
 
Motor coupler, secondary Price: $  Weight: 1-2 lbs ?
 
[http://openfarmtech.org/index.php?title=Image:Hydmotormain.jpg Main hydraulic motor - 20 hp] Price: $200  Weight: 9 lbs
 
[http://openfarmtech.org/index.php?title=Image:Hydmotoredger.jpg Edger hydraulic motor - 13 hp] Price: $150  Weight: 5 lbs
 
2 cushion valves, 24 gpm, 3600 psi Price: $  Weight: 2-4 lbs ?
 
2 spool, 25 gpm valve Price: $  Weight: 2-4 lbs ?
 
12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $  Weight: 8.2 * 2 = 16.4 lbs


'''Saw Motor Assembly minus frame Total'''
'''Saw Motor Assembly minus frame Total'''


Price: at least about $617-$767 ?
*Price: at least about $617-$767 ?
 
*Weight: at least about 80.8 ?
Weight: at least about 80.8 ?




Possible frame:
Possible frame:


2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs
*2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs




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==Vertical asssembly Z axis motion==
==Vertical asssembly Z axis motion==


rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs
*rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs
 
*vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs
vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs
*end stoppers - angle 2" x 2" x 24" x 2
 
*pulley cable
end stoppers - angle 2" x 2" x 24" x 2
*pulley mount and wheel on top
 
*pulley handle with locking teeth (spring tensioned?)
pulley cable
 
pulley mount and wheel on top
 
pulley handle with locking teeth (spring tensioned?)


=Base frame=
=Base frame=

Revision as of 17:13, 31 January 2009

  • system at 3600 psi, 24 gpm
  • Note: x is the lengthwise axis, y is the cross cutting axis, and z is the vertical axis


Saw Platform

Saw Motor Frame

  • Main saw blade - 20" Price: $147.23 Weight: 10 lbs
  • 2 edger blades - 10" Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs
  • 2 2" pillow blocks for main blade shaft Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs
  • 2 1.5" pillow blocks for edger blade shaft Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs
  • 3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ?
  • Hydraulic Hoses Price: $ Weight: 1-2 lbs ?
  • Motor couplers Price: $ Weight: 1-2 lbs ?
  • Motor coupler, main Price: $ Weight: 1-2 lbs ?
  • Motor coupler, secondary Price: $ Weight: 1-2 lbs ?
  • Main hydraulic motor - 20 hp Price: $200 Weight: 9 lbs
  • Edger hydraulic motor - 13 hp Price: $150 Weight: 5 lbs
  • 2 cushion valves, 24 gpm, 3600 psi Price: $ Weight: 2-4 lbs ?
  • 2 spool, 25 gpm valve Price: $ Weight: 2-4 lbs ?
  • 12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $ Weight: 8.2 * 2 = 16.4 lbs

Saw Motor Assembly minus frame Total

  • Price: at least about $617-$767 ?
  • Weight: at least about 80.8 ?


Possible frame:

  • 2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs


Frame

angles 2" x 1/8" x 20" x 12

bearings holders - square tube 3/16" x 2" x 2" x 2" x 16

bearings shafts - bolts .314" x 2.5"-3" x 16

bearings - x 32-48 ?

bearing holders bolts - x 32

frame connecting bolts - x 16


Vertical asssembly Z axis motion

  • rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs
  • vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs
  • end stoppers - angle 2" x 2" x 24" x 2
  • pulley cable
  • pulley mount and wheel on top
  • pulley handle with locking teeth (spring tensioned?)

Base frame

Approx. 3.5-4in wide/high x 19ft long "I" beams x2


Track frame - Y axis motion

Approx. 3.5-4in wide/high x 8ft long "I" beams x5

Gear rack, about 6ft long x 1-2in wide


Log clamps

threaded shaft

handle

metal pieces ("L" shape?)

shaft bearing?


Jacks

threaded shaft

handle

shaft bearing?

base pad


Space frame - X axis motion

  • 8 x : 2" x 2" x 3/16" square tubing 10' @ 4.32 lbs/ft =
  • 2" x 1/8" x 18" plates x40
  • 2in x ? steel braces x?
  • Large Gears x2
  • Small Gears x2
  • Gear Pipe
  • Gear pipe bearings x3
  • Gear pipe handle
  • metal for holding small gears
  • metal for holding bearings

Bearings and bearing shafts

x48

16 for space frame track

16 for saw assembly frame

16 for vertical saw assembly

Bolts and nuts

?

TODO

Need cost sourcing and weight for all pieces.