Sawmill Bill of Materials: Difference between revisions
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==Saw Motor Frame== | ==Saw Motor Frame== | ||
[http://www.amazon.com/Amana-720360-Heavy-Duty-Ripping-Blades/dp/B000P4HN2Y/ref=sr_1_29?ie=UTF8&s=hi&qid=1231132318&sr=1-29 Main saw blade - 20"] Price: $147.23 Weight: 10 lbs | *[http://www.amazon.com/Amana-720360-Heavy-Duty-Ripping-Blades/dp/B000P4HN2Y/ref=sr_1_29?ie=UTF8&s=hi&qid=1231132318&sr=1-29 Main saw blade - 20"] Price: $147.23 Weight: 10 lbs | ||
*[http://www.amazon.com/TimberLine-250-400-Finishing-Blades-Stationary/dp/B000WXKJEC/ref=sr_1_1?ie=UTF8&s=hi&qid=1233163638&sr=1-1 2 edger blades - 10"] Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs | |||
[http://www.amazon.com/TimberLine-250-400-Finishing-Blades-Stationary/dp/B000WXKJEC/ref=sr_1_1?ie=UTF8&s=hi&qid=1233163638&sr=1-1 2 edger blades - 10"] Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs | *[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-210-32-P&catname= 2 2" pillow blocks for main blade shaft] Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs | ||
*[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-208-24-P&catname= 2 1.5" pillow blocks for edger blade shaft] Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs | |||
[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-210-32-P&catname= 2 2" pillow blocks for main blade shaft] Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs | *3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ? | ||
*Hydraulic Hoses Price: $ Weight: 1-2 lbs ? | |||
[http://surpluscenter.com/item.asp?UID=2009012811064310&item=1-208-24-P&catname= 2 1.5" pillow blocks for edger blade shaft] Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs | *Motor couplers Price: $ Weight: 1-2 lbs ? | ||
*Motor coupler, main Price: $ Weight: 1-2 lbs ? | |||
3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ? | *Motor coupler, secondary Price: $ Weight: 1-2 lbs ? | ||
*[http://openfarmtech.org/index.php?title=Image:Hydmotormain.jpg Main hydraulic motor - 20 hp] Price: $200 Weight: 9 lbs | |||
Hydraulic Hoses Price: $ Weight: 1-2 lbs ? | *[http://openfarmtech.org/index.php?title=Image:Hydmotoredger.jpg Edger hydraulic motor - 13 hp] Price: $150 Weight: 5 lbs | ||
*2 cushion valves, 24 gpm, 3600 psi Price: $ Weight: 2-4 lbs ? | |||
Motor couplers Price: $ Weight: 1-2 lbs ? | *2 spool, 25 gpm valve Price: $ Weight: 2-4 lbs ? | ||
*12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $ Weight: 8.2 * 2 = 16.4 lbs | |||
Motor coupler, main Price: $ Weight: 1-2 lbs ? | |||
Motor coupler, secondary Price: $ Weight: 1-2 lbs ? | |||
[http://openfarmtech.org/index.php?title=Image:Hydmotormain.jpg Main hydraulic motor - 20 hp] Price: $200 Weight: 9 lbs | |||
[http://openfarmtech.org/index.php?title=Image:Hydmotoredger.jpg Edger hydraulic motor - 13 hp] Price: $150 Weight: 5 lbs | |||
2 cushion valves, 24 gpm, 3600 psi Price: $ Weight: 2-4 lbs ? | |||
2 spool, 25 gpm valve Price: $ Weight: 2-4 lbs ? | |||
12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $ Weight: 8.2 * 2 = 16.4 lbs | |||
'''Saw Motor Assembly minus frame Total''' | '''Saw Motor Assembly minus frame Total''' | ||
Price: at least about $617-$767 ? | *Price: at least about $617-$767 ? | ||
*Weight: at least about 80.8 ? | |||
Weight: at least about 80.8 ? | |||
Possible frame: | Possible frame: | ||
2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs | *2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs | ||
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==Vertical asssembly Z axis motion== | ==Vertical asssembly Z axis motion== | ||
rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs | *rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs | ||
*vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs | |||
vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs | *end stoppers - angle 2" x 2" x 24" x 2 | ||
*pulley cable | |||
end stoppers - angle 2" x 2" x 24" x 2 | *pulley mount and wheel on top | ||
*pulley handle with locking teeth (spring tensioned?) | |||
pulley cable | |||
pulley mount and wheel on top | |||
pulley handle with locking teeth (spring tensioned?) | |||
=Base frame= | =Base frame= |
Revision as of 17:13, 31 January 2009
- system at 3600 psi, 24 gpm
- Note: x is the lengthwise axis, y is the cross cutting axis, and z is the vertical axis
Saw Platform
Saw Motor Frame
- Main saw blade - 20" Price: $147.23 Weight: 10 lbs
- 2 edger blades - 10" Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs
- 2 2" pillow blocks for main blade shaft Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs
- 2 1.5" pillow blocks for edger blade shaft Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs
- 3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ?
- Hydraulic Hoses Price: $ Weight: 1-2 lbs ?
- Motor couplers Price: $ Weight: 1-2 lbs ?
- Motor coupler, main Price: $ Weight: 1-2 lbs ?
- Motor coupler, secondary Price: $ Weight: 1-2 lbs ?
- Main hydraulic motor - 20 hp Price: $200 Weight: 9 lbs
- Edger hydraulic motor - 13 hp Price: $150 Weight: 5 lbs
- 2 cushion valves, 24 gpm, 3600 psi Price: $ Weight: 2-4 lbs ?
- 2 spool, 25 gpm valve Price: $ Weight: 2-4 lbs ?
- 12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $ Weight: 8.2 * 2 = 16.4 lbs
Saw Motor Assembly minus frame Total
- Price: at least about $617-$767 ?
- Weight: at least about 80.8 ?
Possible frame:
- 2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs
Frame
angles 2" x 1/8" x 20" x 12
bearings holders - square tube 3/16" x 2" x 2" x 2" x 16
bearings shafts - bolts .314" x 2.5"-3" x 16
bearings - x 32-48 ?
bearing holders bolts - x 32
frame connecting bolts - x 16
Vertical asssembly Z axis motion
- rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs
- vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs
- end stoppers - angle 2" x 2" x 24" x 2
- pulley cable
- pulley mount and wheel on top
- pulley handle with locking teeth (spring tensioned?)
Base frame
Approx. 3.5-4in wide/high x 19ft long "I" beams x2
Track frame - Y axis motion
Approx. 3.5-4in wide/high x 8ft long "I" beams x5
Gear rack, about 6ft long x 1-2in wide
Log clamps
threaded shaft
handle
metal pieces ("L" shape?)
shaft bearing?
Jacks
threaded shaft
handle
shaft bearing?
base pad
Space frame - X axis motion
- 8 x : 2" x 2" x 3/16" square tubing 10' @ 4.32 lbs/ft =
- 2" x 1/8" x 18" plates x40
- 2in x ? steel braces x?
- Large Gears x2
- Small Gears x2
- Gear Pipe
- Gear pipe bearings x3
- Gear pipe handle
- metal for holding small gears
- metal for holding bearings
Bearings and bearing shafts
x48
16 for space frame track
16 for saw assembly frame
16 for vertical saw assembly
Bolts and nuts
?
TODO
Need cost sourcing and weight for all pieces.