CNCCMV2/Structure: Difference between revisions
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| Line 49: | Line 49: | ||
*Qty=1 | *Qty=1 | ||
*Mark All | *Mark All Holes | ||
=Fabricate X Minor Block= | |||
*[[File: XMinorBlockV2.pdf]] | |||
*Qty=2 | |||
*Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block | |||
*Mark all blind holes | |||
=Fabricate X Major Block= | =Fabricate X Major Block= | ||
| Line 57: | Line 67: | ||
*Qty=2 | *Qty=2 | ||
* | *Mark all blind holes and remaining thru holes | ||
=Fabricate Y Minor Block= | |||
*[[File: YMinorBlockV2.pdf]] | |||
*Qty=1 | |||
*Qty= | |||
*Match | *Match the Y-axis thru holes with Y Major Block and Z Mount Block | ||
*Mark | *Mark all blind holes | ||
=Fabricate Y Major Block= | =Fabricate Y Major Block= | ||
| Line 77: | Line 85: | ||
*Qty=1 | *Qty=1 | ||
=Fabricate | *Mark all blind holes and remaining thru holes | ||
=Fabricate Z Minor Block= | |||
*[[File: | *[[File: ZMinorBlockV2.pdf]] | ||
*Qty=1 | *Qty=1 | ||
=Fabricate Z | *Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block | ||
=Fabricate Z Major Block= | |||
*[[File: | *[[File: ZMajorBlockV2.pdf]] | ||
*Qty=1 | *Qty=1 | ||
=Fabricate Z | =Fabricate Z Mount Block= | ||
*[[File: | *[[File: ZMountBlockV2.pdf]] | ||
*Qty=1 | *Qty=1 | ||
=Fabricate | *Mark all blind holes | ||
=Fabricate Spindle Block= | |||
*[[File: | *[[File: SpindleBlockV2.pdf]] | ||
*Qty=1 | *Qty=1 | ||
*Match the mounting thru holes with End Mount Block | |||
=Fabricate End Mount Block= | =Fabricate End Mount Block= | ||
| Line 107: | Line 123: | ||
*Qty=1 | *Qty=1 | ||
*Mark all remaining blind holes | |||
* | |||
Revision as of 20:19, 23 April 2012
Safety
- Wear safety glasses and gloves during cutting, drilling, filing, and cleaning operations
Point Marking with Datum Point/Edge
- Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
- Repeat for all dimensions, all points to be marked
Match Drilling
- Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
- Match drilling works effectively with templates
Cut Aluminum Flat Bar 1.5" x 3" x 48"
- Mark metal with scribe and measuring tape: 4 lengths of 100mm, 2 lengths of 150mm, 2 length of 140mm, 1 length of 40mm
- Cut the marked lengths with bandsaw
Cut Aluminum Flat Bar 0.375" x 3.5" x 10-12"
- Mark metal with scribe and measuring tape: 2 lengths of 110mm
- Cut the marked lengths with bandsaw
Cut Aluminum Round Bar 15mm Dia, 12" Lg
- Mark metal with scribe and measuring tape: 6 lengths of 30mm
- Cut the marked lengths with bandsaw
Cut Precision Shaft 5mm Dia, 200mm Lg
- Mark metal with scribe and measuring tape: 1 length of 115mm
- Cut the marked lengths with bandsaw
Cut Leadscrew
- Cut with bandsaw: 3 lengths of 320mm, 1 length of 120mm
Fabricate Platform
- Qty=1
- Mark All Holes
Fabricate X Minor Block
- Qty=2
- Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block
- Mark all blind holes
Fabricate X Major Block
- Qty=2
- Mark all blind holes and remaining thru holes
Fabricate Y Minor Block
- Qty=1
- Match the Y-axis thru holes with Y Major Block and Z Mount Block
- Mark all blind holes
Fabricate Y Major Block
- Qty=1
- Mark all blind holes and remaining thru holes
Fabricate Z Minor Block
- Qty=1
- Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
Fabricate Z Major Block
- Qty=1
Fabricate Z Mount Block
- Qty=1
- Mark all blind holes
Fabricate Spindle Block
- Qty=1
- Match the mounting thru holes with End Mount Block
Fabricate End Mount Block
- Qty=1
- Mark all remaining blind holes