CNCCMV2/Structure: Difference between revisions
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| Line 62: | Line 62: | ||
*Mark all blind holes | *Mark all blind holes | ||
*Tap holes as necessary | |||
=Fabricate X Major Block= | =Fabricate X Major Block= | ||
| Line 70: | Line 72: | ||
*Mark all blind holes and remaining thru holes | *Mark all blind holes and remaining thru holes | ||
*Tap holes as necessary | |||
=Fabricate Y Minor Block= | =Fabricate Y Minor Block= | ||
| Line 80: | Line 84: | ||
*Mark all blind holes | *Mark all blind holes | ||
*Tap holes as necessary | |||
=Fabricate Y Major Block= | =Fabricate Y Major Block= | ||
| Line 88: | Line 94: | ||
*Mark all blind holes and remaining thru holes | *Mark all blind holes and remaining thru holes | ||
*Tap holes as necessary | |||
=Fabricate Z Minor Block= | =Fabricate Z Minor Block= | ||
| Line 96: | Line 104: | ||
*Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block | *Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block | ||
*Tap holes as necessary | |||
=Fabricate Z Major Block= | =Fabricate Z Major Block= | ||
| Line 118: | Line 128: | ||
*Match the mounting thru holes with End Mount Block | *Match the mounting thru holes with End Mount Block | ||
*Tap holes as necessary | |||
=Fabricate End Mount Block= | =Fabricate End Mount Block= | ||
Revision as of 22:00, 23 April 2012
Safety
- Wear safety glasses and gloves during cutting, drilling, filing, and cleaning operations
Point Marking with Datum Point/Edge
- Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
- Repeat for all dimensions, all points to be marked
Match Drilling
- Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
- Match drilling works effectively with templates
- Match drilling works effectively for pieces before they are cut
Cut Aluminum Flat Bar 1.5" x 3" x 48"
- Mark metal with scribe and measuring tape: 4 lengths of 100mm, 2 lengths of 150mm, 2 length of 140mm, 1 length of 40mm
- Cut the marked lengths with bandsaw
Cut Aluminum Flat Bar 0.375" x 3.5" x 10-12"
- Mark metal with scribe and measuring tape: 2 lengths of 110mm
- Cut the marked lengths with bandsaw
Cut Aluminum Round Bar 15mm Dia, 12" Lg
- Mark metal with scribe and measuring tape: 6 lengths of 30mm
- Cut the marked lengths with bandsaw
Cut Precision Shaft 5mm Dia, 200mm Lg
- Mark metal with scribe and measuring tape: 1 length of 115mm
- Cut the marked lengths with bandsaw
Cut Leadscrew
- Cut with bandsaw: 3 lengths of 320mm, 1 length of 120mm
Fabricate Platform
- Qty=1
- Mark All Holes
Fabricate X Minor Block
- Qty=2
- Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block
- Mark all blind holes
- Tap holes as necessary
Fabricate X Major Block
- Qty=2
- Mark all blind holes and remaining thru holes
- Tap holes as necessary
Fabricate Y Minor Block
- Qty=1
- Match the Y-axis thru holes with Y Major Block and Z Mount Block
- Mark all blind holes
- Tap holes as necessary
Fabricate Y Major Block
- Qty=1
- Mark all blind holes and remaining thru holes
- Tap holes as necessary
Fabricate Z Minor Block
- Qty=1
- Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
- Tap holes as necessary
Fabricate Z Major Block
- Qty=1
Fabricate Z Mount Block
- Qty=1
- Mark all blind holes
Fabricate Spindle Block
- Qty=1
- Match the mounting thru holes with End Mount Block
- Tap holes as necessary
Fabricate End Mount Block
- Qty=1
- Mark all remaining blind holes
- Tap holes as necessary
Fabricate Shaft Collar
- File: ShaftCollarV2.pdf
- Qty= 12
Fabricate Axis Coupling
- File: AxisCouplingV2.pdf
- Qty= 4
Fabricate Spindle Motor Coupling
- File: SMotorCoupling.pdf
- Qty= 1
Fabricate Spindle Bit Coupling
- File: SBitCoupling.pdf
- Qty= 1