CNCCMV2/Structure: Difference between revisions

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[http://opensourceecology.org/wiki/CNCCMV2/Structure/Cutting Cutting]
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Cutting Cutting]


=Fabricate Platform=
=Blocks=


*[[File: PlatformV2.pdf]]
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Blocks Blocks]
 
*Qty=1
 
*Mark All Holes
 
*Use a single datum point
 
=Fabricate X Minor Block=
 
*[[File: XMinorBlockV2.pdf]]
 
*Qty=2
 
*Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block
 
*Mark all blind holes
 
*Tap holes as necessary
 
=Fabricate X Major Block=
 
*[[File: XMajorBlockV2.pdf]]
 
*Qty=2
 
*Mark all blind holes and remaining thru holes
 
*Tap holes as necessary
 
=Fabricate Y Minor Block=
 
*[[File: YMinorBlockV2.pdf]]
 
*Qty=1
 
*Match the Y-axis thru holes with Y Major Block and Z Mount Block
 
*Mark all blind holes
 
*Tap holes as necessary
 
=Fabricate Y Major Block=
 
*[[File: YMajorBlockV2.pdf]]
 
*Qty=1
 
*Mark all blind holes and remaining thru holes
 
*Tap holes as necessary
 
=Fabricate Z Minor Block=
 
*[[File: ZMinorBlockV2.pdf]]
 
*Qty=1
 
*Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
 
*Tap holes as necessary
 
=Fabricate Z Major Block=
 
*[[File: ZMajorBlockV2.pdf]]
 
*Qty=1
 
=Fabricate Z Mount Block=
 
*[[File: ZMountBlockV2.pdf]]
 
*Qty=1
 
*Mark all blind holes
 
=Fabricate Spindle Block=
 
*[[File: SpindleBlockV2.pdf]]
 
*Qty=1
 
*Match the mounting thru holes with End Mount Block
 
*Tap holes as necessary
 
=Fabricate End Mount Block=
 
*[[File: EndMountBlockV2.pdf]]
 
*Qty=1
 
*Mark all remaining blind holes
 
*Tap holes as necessary


=Fabricate Shaft Collar=
=Fabricate Shaft Collar=

Revision as of 21:51, 24 April 2012

Safety

  • Wear safety glasses and gloves during cutting, drilling, filing, and cleaning operations

Point Marking with Datum Point/Edge

  • Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
  • Repeat for all dimensions, all points to be marked

Match Drilling

  • Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
  • Match drilling works effectively with templates
  • Match drilling works effectively for pieces before they are cut apart

Cutting

Cutting

Blocks

Blocks

Fabricate Shaft Collar

  • Qty= 12
  • Mark and drill setscrew holes
  • Lathe-drill shaft hole
  • Tap setscrew holes

Fabricate Axis Coupling

  • Qty= 4
  • Mark and drill setscrew holes
  • Lathe-drill smaller shaft holes, then larger shaft holes
  • Tap setscrew holes

Fabricate Spindle Coupling

  • Qty= 1
  • Mark and drill setscrew holes
  • Lathe-drill smaller shaft holes, then larger shaft holes
  • Tap setscrew holes

Fabricate Spindle Bit Coupling

  • Qty= 1
  • Mark and drill setscrew holes
  • Lathe-drill smaller shaft holes, then larger shaft holes
  • Tap setscrew holes