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| =Safety= | | =Preparation= |
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| *Wear safety glasses and gloves during cutting, drilling, filing, and cleaning operations
| | [http://opensourceecology.org/wiki/CNCCMV2/Structure/Safety Safety] |
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| =Point Marking with Datum Point/Edge=
| | [http://opensourceecology.org/wiki/CNCCMV2/Structure/Techniques Techniques] |
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| *Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
| | =Fabrication= |
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| *Repeat for all dimensions, all points to be marked
| | [http://opensourceecology.org/wiki/CNCCMV2/Structure/Cutting Cutting] |
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| =Match Drilling=
| | [http://opensourceecology.org/wiki/CNCCMV2/Structure/Blocks Blocks] |
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| *Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
| | [http://opensourceecology.org/wiki/CNCCMV2/Structure/Collars_Couplings Collars and Couplings] |
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| *Match drilling works effectively with templates
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| *Match drilling works effectively for pieces before they are cut apart
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| =Cut Aluminum Flat Bar 1.5" x 3" x 48"=
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| *Mark metal with scribe and measuring tape: 4 lengths of 100mm, 2 lengths of 150mm, 2 length of 140mm, 1 length of 40mm
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| *Cut the marked lengths with bandsaw
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| =Cut Aluminum Flat Bar 0.375" x 3.5" x 10-12"=
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| *Mark metal with scribe and measuring tape: 2 lengths of 110mm
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| *Cut the marked lengths with bandsaw
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| =Cut Aluminum Round Bar 15mm Dia, 12" Lg=
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| *Mark metal with scribe and measuring tape: 6 lengths of 30mm
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| *Cut the marked lengths with bandsaw
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| =Cut Precision Shaft 5mm Dia, 200mm Lg=
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| *Mark metal with scribe and measuring tape: 1 length of 115mm
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| *Cut the marked lengths with bandsaw
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| =Cut Leadscrew=
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| *Cut with bandsaw: 3 lengths of 320mm, 1 length of 120mm
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| =Fabricate Platform=
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| *[[File: PlatformV2.pdf]]
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| *Qty=1
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| *Mark All Holes
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| *Use a single datum point
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| =Fabricate X Minor Block=
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| *[[File: XMinorBlockV2.pdf]]
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| *Qty=2
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| *Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block
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| *Mark all blind holes
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| *Tap holes as necessary
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| =Fabricate X Major Block=
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| *[[File: XMajorBlockV2.pdf]]
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| *Qty=2
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| *Mark all blind holes and remaining thru holes
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| *Tap holes as necessary
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| =Fabricate Y Minor Block=
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| *[[File: YMinorBlockV2.pdf]]
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| *Qty=1
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| *Match the Y-axis thru holes with Y Major Block and Z Mount Block
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| *Mark all blind holes
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| *Tap holes as necessary
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| =Fabricate Y Major Block=
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| *[[File: YMajorBlockV2.pdf]]
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| *Qty=1
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| *Mark all blind holes and remaining thru holes
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| *Tap holes as necessary
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| =Fabricate Z Minor Block=
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| *[[File: ZMinorBlockV2.pdf]]
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| *Qty=1
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| *Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
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| *Tap holes as necessary
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| =Fabricate Z Major Block=
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| *[[File: ZMajorBlockV2.pdf]]
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| *Qty=1
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| =Fabricate Z Mount Block=
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| *[[File: ZMountBlockV2.pdf]]
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| *Qty=1
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| *Mark all blind holes
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| =Fabricate Spindle Block=
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| *[[File: SpindleBlockV2.pdf]]
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| *Qty=1
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| *Match the mounting thru holes with End Mount Block
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| *Tap holes as necessary
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| =Fabricate End Mount Block=
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| *[[File: EndMountBlockV2.pdf]]
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| *Qty=1
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| *Mark all remaining blind holes
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| *Tap holes as necessary
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| =Fabricate Shaft Collar=
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| *[[File: ShaftCollarV2.pdf]]
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| *Qty= 12
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| *Mark and drill setscrew holes
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| *Lathe-drill shaft hole
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| *Tap setscrew holes
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| =Fabricate Axis Coupling=
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| *[[File: AxisCouplingV2.pdf]]
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| *Qty= 4
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| *Mark and drill setscrew holes
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| *Lathe-drill smaller shaft holes, then larger shaft holes
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| *Tap setscrew holes
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| =Fabricate Spindle Coupling=
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| *[[File: SpindleCouplingV2.pdf]]
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| *Qty= 1
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| *Mark and drill setscrew holes
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| *Lathe-drill smaller shaft holes, then larger shaft holes
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| *Tap setscrew holes
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| =Fabricate Spindle Bit Coupling=
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| *[[File: BitCouplingV2.pdf]]
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| *Qty= 1
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| *Mark and drill setscrew holes
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| *Lathe-drill smaller shaft holes, then larger shaft holes
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| *Tap setscrew holes
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