CNCCMV2/Structure: Difference between revisions

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=Safety=
=Preparation=


*Wear safety glasses and gloves during cutting, drilling, filing, and cleaning operations
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Safety Safety]


=Point Marking with Datum Point/Edge=
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Techniques Techniques]


*Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
=Fabrication=
 
*Repeat for all dimensions, all points to be marked
 
=Match Drilling=
 
*Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
 
*Match drilling works effectively with templates
 
*Match drilling works effectively for pieces before they are cut apart
 
=Cutting=


[http://opensourceecology.org/wiki/CNCCMV2/Structure/Cutting Cutting]
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Cutting Cutting]


=Fabricate Platform=
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Blocks Blocks]
 
*[[File: PlatformV2.pdf]]
 
*Qty=1
 
*Mark All Holes
 
*Use a single datum point
 
=Fabricate X Minor Block=
 
*[[File: XMinorBlockV2.pdf]]
 
*Qty=2
 
*Match all thru holes with corresponding X Major Blocks, Y Major Block, and Y Minor Block
 
*Mark all blind holes
 
*Tap holes as necessary
 
=Fabricate X Major Block=
 
*[[File: XMajorBlockV2.pdf]]
 
*Qty=2
 
*Mark all blind holes and remaining thru holes
 
*Tap holes as necessary
 
=Fabricate Y Minor Block=
 
*[[File: YMinorBlockV2.pdf]]
 
*Qty=1
 
*Match the Y-axis thru holes with Y Major Block and Z Mount Block
 
*Mark all blind holes
 
*Tap holes as necessary
 
=Fabricate Y Major Block=
 
*[[File: YMajorBlockV2.pdf]]
 
*Qty=1
 
*Mark all blind holes and remaining thru holes
 
*Tap holes as necessary
 
=Fabricate Z Minor Block=
 
*[[File: ZMinorBlockV2.pdf]]
 
*Qty=1
 
*Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
 
*Tap holes as necessary
 
=Fabricate Z Major Block=
 
*[[File: ZMajorBlockV2.pdf]]
 
*Qty=1
 
=Fabricate Z Mount Block=
 
*[[File: ZMountBlockV2.pdf]]
 
*Qty=1
 
*Mark all blind holes
 
=Fabricate Spindle Block=
 
*[[File: SpindleBlockV2.pdf]]
 
*Qty=1
 
*Match the mounting thru holes with End Mount Block
 
*Tap holes as necessary
 
=Fabricate End Mount Block=
 
*[[File: EndMountBlockV2.pdf]]
 
*Qty=1
 
*Mark all remaining blind holes
 
*Tap holes as necessary
 
=Fabricate Shaft Collar=
 
*[[File: ShaftCollarV2.pdf]]
 
*Qty= 12
 
*Mark and drill setscrew holes
 
*Lathe-drill shaft hole
 
*Tap setscrew holes
 
=Fabricate Axis Coupling=
 
*[[File: AxisCouplingV2.pdf]]
 
*Qty= 4
 
*Mark and drill setscrew holes
 
*Lathe-drill smaller shaft holes, then larger shaft holes
 
*Tap setscrew holes
 
=Fabricate Spindle Coupling=
 
*[[File: SpindleCouplingV2.pdf]]
 
*Qty= 1
 
*Mark and drill setscrew holes
 
*Lathe-drill smaller shaft holes, then larger shaft holes
 
*Tap setscrew holes
 
=Fabricate Spindle Bit Coupling=
 
*[[File: BitCouplingV2.pdf]]
 
*Qty= 1
 
*Mark and drill setscrew holes
 
*Lathe-drill smaller shaft holes, then larger shaft holes


*Tap setscrew holes
[http://opensourceecology.org/wiki/CNCCMV2/Structure/Collars_Couplings Collars and Couplings]

Latest revision as of 21:54, 24 April 2012