CNCCMV2/Structure/Techniques: Difference between revisions

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(Created page with "=Point Marking with Datum Point/Edge= *Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines *Repeat for all dimensions, all...")
 
 
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=Point Marking with Datum Point/Edge=
=Point Marking with Datum Points and Edges=


*Measure the appropriate distance from the datum point/edge and scribe the length point with 2 small lines
*Datum points and edges are points and edges of the workpiece that you measure from.


*Repeat for all dimensions, all points to be marked
*In most cases, 2 datum edges will be used. How to measure using 2 datum edges is shown in the diagram below.
 
[[Image: 2datumedges.gif]]
 
*When marking to drill, center punch the points so that that drill bit centers into the desired position during the operation.


=Match Drilling=
=Match Drilling=


*Set 2 components one on top of the other, mount securely, then drill through both pieces at the same time for exact matching accuracy.
*Match drilling is the process of drilling through multiple components at the same time so that the final assembly is aligned perfectly.
 
*Match drilling works effectively with templates. For instance, a template can be placed on top of a component, then match-drilled; the template can be reused for other components which require the same hole pattern. This template multi-usage is useful when multiple components need excellent alignment but are too large or irregularly-shaped to be match drilled together.
 
*A process similar to match drilling is to drill a workpiece before it is cut apart to separate components. For example, a 100cm metal rod can be drilled through, then cut in half so that the holes of the two 50cm metal rods align perfectly together.
 
*Match drilled components mounted with a C-clamp are shown below. Those bronze rod-like things are called clecos; clecos hold the components aligned together during drilling (extra secure than just with the initial clamps), especially useful for large multi-hole operations.
 
[[Image: matchdrillcleco.jpg]]
 
=Mounting=
 
*Rotating components such as drill bits and parts to be lathed require the use of a chuck.
 
*A lathe chuck is shown below.
 
[[Image: lathechuck.jpg]]
 
*A drill chuck is shown below.
 
[[Image: drillchuck.jpg]]
 
*Stationary components such as those to be operated on by a drill press require the use of clamps, vises.
 
*Drill press clamp below.
 
[[Image: drillpressclamp.jpg]]


*Match drilling works effectively with templates
*Drill press vise below.


*Match drilling works effectively for pieces before they are cut apart
[[Image: drillpressvise.jpg]]

Latest revision as of 14:41, 25 April 2012

Point Marking with Datum Points and Edges

  • Datum points and edges are points and edges of the workpiece that you measure from.
  • In most cases, 2 datum edges will be used. How to measure using 2 datum edges is shown in the diagram below.

2datumedges.gif

  • When marking to drill, center punch the points so that that drill bit centers into the desired position during the operation.

Match Drilling

  • Match drilling is the process of drilling through multiple components at the same time so that the final assembly is aligned perfectly.
  • Match drilling works effectively with templates. For instance, a template can be placed on top of a component, then match-drilled; the template can be reused for other components which require the same hole pattern. This template multi-usage is useful when multiple components need excellent alignment but are too large or irregularly-shaped to be match drilled together.
  • A process similar to match drilling is to drill a workpiece before it is cut apart to separate components. For example, a 100cm metal rod can be drilled through, then cut in half so that the holes of the two 50cm metal rods align perfectly together.
  • Match drilled components mounted with a C-clamp are shown below. Those bronze rod-like things are called clecos; clecos hold the components aligned together during drilling (extra secure than just with the initial clamps), especially useful for large multi-hole operations.

Matchdrillcleco.jpg

Mounting

  • Rotating components such as drill bits and parts to be lathed require the use of a chuck.
  • A lathe chuck is shown below.

Lathechuck.jpg

  • A drill chuck is shown below.

Drillchuck.jpg

  • Stationary components such as those to be operated on by a drill press require the use of clamps, vises.
  • Drill press clamp below.

Drillpressclamp.jpg

  • Drill press vise below.

Drillpressvise.jpg