Cold Saw/V1 Design Rationale: Difference between revisions

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=Clamp Threaded Rod and Shafts Positioning=
=Clamp Threaded Rod and Shafts Positioning=


*The Threaded Rod and Shafts for the clamp must be inserted through holes propagated along a common centerline. Common centerline positioning provides the highest possible power transfer that can be attained through the 2 shaft 1 threaded rod system- because disjointed positioning can cause force vectors not along the clamping axis of motion.
*The initial design branch split is whether the mount holes for the Shafts and Threaded Rod are propagated along a common centerline or not.
 
*Common centerline positioning provides the highest possible power transfer that can be attained through the 2 shaft 1 threaded rod system- because disjointed positioning can cause friction and bend-related force vectors not along the clamping axis of motion.
 
However, because the workpiece must be clamped above the centerline clamp system, bending can still occur.


=Specific Parameters=
=Specific Parameters=

Revision as of 15:36, 20 May 2012

Conceptual Parameters

  • Baseplate
  • 2 Fixed Blocks (mounted to baseplate by XXX, 2 shaft holes, 1 threaded rod hole)
  • 1 Moving Nut Block (rides on 2 shafts, driven by a threaded rod that moves a nut welded to the block)
  • 2 Shafts (radially held on the Fixed Blocks, axially held by 2 shaft couplings on the outsides of the Fixed Blocks)
  • 1 Threaded Rod (radially held on the Fixed Blocks, axially held by 2 shaft couplings on the outsides of the Fixed Blocks, drives a nut welded to the Moving Block)
  • 1 Clamp Handle (welded to the Threaded Rod)

Clamp Threaded Rod and Shafts Positioning

  • The initial design branch split is whether the mount holes for the Shafts and Threaded Rod are propagated along a common centerline or not.
  • Common centerline positioning provides the highest possible power transfer that can be attained through the 2 shaft 1 threaded rod system- because disjointed positioning can cause friction and bend-related force vectors not along the clamping axis of motion.

However, because the workpiece must be clamped above the centerline clamp system, bending can still occur.

Specific Parameters