Tooling Plate: Difference between revisions

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Use roughing endmill on mill.
Use roughing endmill on mill. (1/2" dia 4 flute)  
 
(ex. 1/2" dia 4 flute)  


Make 18/32" wide, 0.6" deep slots across the length of the iron bar
Make 18/32" wide, 0.6" deep slots across the length of the iron bar


Spacing from long edge:  
Spacing from long edge: X, 3", X


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Use T-slot cutter on mill.
Use T-slot cutter on mill. (
 
Match or be a bit less than the depth of the slot; firmly lock the height for this entire step.  


Match or be a bit less than the depth of the slot. Make the T-slot across the length of the iron bar.
Make the T-slot across the length of the iron bar.


Spacing from long edge: same as last step
Spacing from long edge: same as last step

Revision as of 03:35, 4 November 2012

Introduction

Toolingplate.jpg

Design

T-slots

Holes

Mounting interface to machine? Assuming screw-down.

Tools

Mcmaster T-slot Cutter: 8789A12

Materials

Cold-rolled iron rectangular bar

25mm x 150mm x 300mm is about 9kg. Iron density = 7.87g/cm3

Build

Use surface grinder.

Surface grind top and bottom faces to be parallel.


Use roughing endmill on mill. (1/2" dia 4 flute)

Make 18/32" wide, 0.6" deep slots across the length of the iron bar

Spacing from long edge: X, 3", X


Use T-slot cutter on mill. (

Match or be a bit less than the depth of the slot; firmly lock the height for this entire step.

Make the T-slot across the length of the iron bar.

Spacing from long edge: same as last step


Drill? Tap?