CEB Press/Manufacturing Instructions/Hopper sheet metal: Difference between revisions

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*Steel bar 3" x 1/8" x 24'
*Steel bar 3" x 1/8" x 24'


== Fabrication Steps ==
=Steps=


*Torch components as shown. Note: there are holes in the above diagrams which won't be torched until the hopper installation.
*Torch components as shown. Note: there are holes in the above diagrams which won't be torched until the hopper installation.


[[Image:hopperfab.png|400px]]
[[Image:hopper_jpg.jpg|1000px]]
[[Image:hopper_jpg.jpg]]
[[Image:hopper_layout.jpg|1000px]]
[[Image:hopper_layout.jpg]]
 
*Punch 3/4" holes in 4 of the hinge plates as shown.
 
[[Image:hingeplates.jpg|500px|Hole locations for the hinge plates]]
 
*Weld a holey hinge plate, a non-holey hinge plate and 3 hinges together as shown. Note to make sure the side of the hinge that sticks out most is on the top; this way it won't interfere with the hopper metal below when installing the hopper.
 
[[Image:weldinghingeplates.jpg|500px|Welding the hinge plates]]
 
[[Image:mountedhingeplates.jpg|500px|The hinge plates mounted to the side pieces.]]
 
*Torch the hopper shapes.(See diagrams above) Grind away any excess slag.
 
*Punch all of the holes shown.
 
*Place 1/2" bolts thru the side pieces and weld them.
 
[[Image:boltshingeplates.jpg|500px|The bolts ready to weld]]
 
*Make sure you are making them mirror images of eachother.
 
*Bolt the hinge plate assemblies to the side pieces using a washer, lock washer, and nut on each bolt.


===Prepare the hinge plates===
=Extra May be Old=
[[Image:hingeplates.jpg|thumb|200px|Hole locations for the hinge plates]]
[[Image:weldinghingeplates.jpg|thumb|200px|Welding the hinge plates]]
#Punch 3/4" holes in 4 of the hinge plates as shown.
#Weld a holey hinge plate, a non-holey hinge plate and 3 hinges together as shown.
#*Make sure the side of the hinge that sticks out most is on the top; this way it won't interfere with the hopper metal below when installing the hopper.
#Make 3 more of these.


===Mounting the hinge plates to the hopper metal===
[[Image:hopperfab.png|400px]]
[[Image:boltshingeplates.jpg|thumb|200px|The bolts ready to weld]]
[[Image:mountedhingeplates.jpg|thumb|200px|The hinge plates mounted to the side pieces.]]
#Torch the hopper shapes.(See diagrams above) Grind away any excess slag.
#Punch all of the holes shown.
#Place 1/2" bolts thru the side pieces and weld them.
#*Make sure you are making them mirror images of eachother.
#Bolt the hinge plate assemblies to the side pieces using a washer, lock washer, and nut on each bolt.

Revision as of 04:08, 23 December 2011

Tools

  • Torch
  • Welder
  • Hole punch with 3/4" dies

Materials

  • [12] Door Hinges
  • [12] 1/2" x 1 1/2" bolts
  • [12] 1/2" washers (12)
  • [12] 1/2" lockwashers (12)
  • [12] 1/2" nuts (12)
  • Steel plate 5' x 10' x 1/8" OR [2] Steel plate 4' x 8' x 1/8"
  • Steel bar 3" x 1/8" x 24'

Steps

  • Torch components as shown. Note: there are holes in the above diagrams which won't be torched until the hopper installation.

Hopper jpg.jpg Hopper layout.jpg

  • Punch 3/4" holes in 4 of the hinge plates as shown.

Hole locations for the hinge plates

  • Weld a holey hinge plate, a non-holey hinge plate and 3 hinges together as shown. Note to make sure the side of the hinge that sticks out most is on the top; this way it won't interfere with the hopper metal below when installing the hopper.

Welding the hinge plates

The hinge plates mounted to the side pieces.

  • Torch the hopper shapes.(See diagrams above) Grind away any excess slag.
  • Punch all of the holes shown.
  • Place 1/2" bolts thru the side pieces and weld them.

The bolts ready to weld

  • Make sure you are making them mirror images of eachother.
  • Bolt the hinge plate assemblies to the side pieces using a washer, lock washer, and nut on each bolt.

Extra May be Old

Hopperfab.png