Solar Power Cube v17.10: Difference between revisions

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   Estimated Max Wheel RPM: 1
   Estimated Max Wheel RPM: 1
===Hydraulic Fluid Flow===
   GPM required for 1 RPM @wheel: 31.88 cu in/min or 31.88 / 231 = 0.138 GPM
   GPM required for 1 RPM @wheel: 31.88 cu in/min or 31.88 / 231 = 0.138 GPM
   RPM required from pump for 0.138 GPM:
  2 GPM @ 3600 RPM => Pump CIPR = (2 GPM * 231 cu in/Gal) / 3600 RPM = 0.128 CIPR (Cubic Inches Per Revolution)
   RPM required from pump for 0.138 GPM output: (0.138 GPM * 231 cu in/Gal) / 0.128 CIPR = 248 RPM


===Max Torque input / output===
===Max Torque input / output===

Revision as of 23:22, 3 October 2017

Solar Power Cube 17.10

The solar power cube is driven by a solar panel to pump hydraulic fluid with the initial purpose of powering an autonomous tractor for agricultural use.


Specifications

Solar Panel

 PC17.10-Solar-Panel.png Solar Panel
 STC Power Rating 290W
 PTC Power Rating 263.07W 1
 STC Power per unit of area 13.8W/ft2 (148.2W/m2)
 Peak Efficiency 14.82%
 Power Tolerances -3%/+3%
 Number of Cells 72
 Nominal Voltage not applicable
 Imp 8.02A
 Vmp 36.4V 
 Dimensions: 77.6in (1,972mm) x 39.1in (992mm) x 1.6in (40mm)
 Weight: 50.7lb (23kg) 
 Hanwha Solar Panel

DC Motor and Controller

 PC17.10-450W-DC-Motor-Gear.png 450W DC Motor
 450W 36 V DC electric motor MY1020z gear reduction
 Input Voltage:		36 V
 Base RPM:		450
 Wires:			12 Gauge
 Efficiency:		78%
 Full Load Amps:	16
 Current Type:		DC
 Gear Ratio:		6.67:1
 Shaft Diameter: 	20 mm (13/16")
 Reversible
 EBAY MY1020z $67.05
 PC17.10-20A-PW-Motor-Speed-Control.png 20A Controller
 PWM Motor Speed Controls DC 36V DC Gear Motor Speed Controller
 Input voltage:		DC9-60V
 Output voltage:	Linear load
 Output current:	0-20A
 Continuous power:	12600W
 Speed mode:		potentiometer (linear)
 Speed range:		0-100%
 Control frequency:	25KHZ
 Forward reversal:	support
 Suitable for motor:	DC brush
 Pot mounting hole:	7mm
 Product size:		approx. 92*50*36mm/3.62*1.96*1.41
 Net weight:		approx. 145g
 Center distance:	approx. 104mm
 EBAY $10.99

Hydraulic Power Unit

 PC17.10-Hydr-Power-Unit.png Hydraulic Power Unit
 Power 5 HP 3600 RPM
 Flow 2 GPM max.
 Pressure 2500 PSI max.
 Reservoir 1.1 gallons
 Shaft 1/2" dia. x 7/8" w/keyway
 Rotation CW
 Ports 3/8" NPT pressure
 Return 3/8" & 3/4" NPT
 Orientation Vertical
 Size 10" x 10" x 10"
 Shpg. 13 lbs.
 Surplus Center Hydraulic Power Unit $109.95


Timing Belt and Pulleys

 PC17.10-Timig-Pulleys.png Timing Pulleys
 
 
 File:PC17.10-Timig-Pulleys.png Timing Belt

Hydraulic Motor (for reference)

 PC17.10-Hydr-Motor.png Hydraulic Motor
 31.88 cubic inch / revolution
 SAE 10 ports
 SAE 4 case drain

Calculations

Power

 Max Motor Input: 290 W * 78% * 100 = 226.2 Watts
 Motor Output: 226 W / (746 W/HP) = 0.303 HP
 Motor Torque @ 450 RPM = 4.54 ft-lb
 
 Torque (ft-lb) = (HP * 33000) / (2 * pi * rotational speed) = (.303 * 33000) / (2 * 3.14159 * 450) = 3.54 ft-lbs
 Torque (NM) = Watts / (2 * pi * rotational speed) = 226 W / (2 * 3.14159 * 450 RPM) = 0.08 NM
 
 This will be used to determine pulley and belt specs

RPM input/output

 Max motor RPM: 450
 Max Hydraulic Pump RPM: 3600
 Max Hydraulic Motor RPM: 240
 
 Estimated Max Wheel RPM: 1

Hydraulic Fluid Flow

 GPM required for 1 RPM @wheel: 31.88 cu in/min or 31.88 / 231 = 0.138 GPM
 2 GPM @ 3600 RPM => Pump CIPR = (2 GPM * 231 cu in/Gal) / 3600 RPM = 0.128 CIPR (Cubic Inches Per Revolution)
 RPM required from pump for 0.138 GPM output: (0.138 GPM * 231 cu in/Gal) / 0.128 CIPR = 248 RPM

Max Torque input / output

Power Cube Working Document

 ["https://docs.google.com/spreadsheets/d/1KNVP2O3KogC6jyxMuRALWTxrYjyCJ4ChjeZsJVdqHsg/edit#gid=1"]