Aidan Williamson Log

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Old Logs:

September 2013

9/16

Budaschnozzle is still unavailable. Lulzbot sales contacted me 2 weeks ago saying that it would be available by the end of last week but I guess they were wrong. I started Assembling some of the frame components starting with the Y axis. I am finding that my parts need to be filed/sandpapered and sometimes cut to accommodate the aluminum and steel parts.

  1. Start with sandpaper
  2. If that is not enough, use a file
  3. For really bad areas, use a utility knife
  4. Finish with sandpaper or a fine file


I found that the corners of the Y motor mount where the aluminum extrusions sit require special attention.
Two videos: First one is the frame assembly in fast motion that I found on youtube and the second one is a video I made about the aluminum extrusions.

9/1

99% of components have been ordered. Preliminary BOM has been posted to google docs:

https://docs.google.com/spreadsheet/ccc?key=0ApW9XrarWCKmdHVWNFZiSllGV2Y5YVpDTEZKN3B1LWc&usp=sharing

Greyed components I have not bought yet. The first sheet is the original BOM found here. The second, third, and fourth sheets are the components I bought. The fifth sheet is the total cost. This does not include shipping. I estimate I spent about $50 on shipping alone.
Misumi will not deliver my components until 9 September so I have some time to do some documentation. I stard TIG and Milling tomorrow so time will be less freely available.
I put some parts on [1] for a DIY budaschnozzle but my lowest quote is $205 which is still twice the price of the hot end from lulzbot store...

I forgot to post this a while ago

August 2013

8/28

Funding running out so I'll have to cheap out on the heated bed. I am going to go with this design to save around $75. I've compiled an updated master BOM spreadsheet for anyone interested. I think I found the best deals on most things - except for the blasted heat-set inserts. It will be uploaded when I finish the electronics order. Misumi is taking a long time to ship me the aluminium extrusions...
The Budashnozzle 2.0 from Lulzbot is $95. It's a simple design that you can see at [2]. I am looking for a machine shop to quote me on the aluminum and steel parts. Hopefully I can save some money and make it myself...

8/20

My order from mcmaster carr

8/19

Printed Parts Final Cost: $95.47 incl. shipping


My Order From Bolt Depot:


My Order From Misumi USA

8/13

Back from Vacation. Bolt Depot has good deals on individual units of hardware. Often cheaper than McMaster, too. Sourcing hardware today.

8/6

Inspired by work on Hydrafabber to build my own LulzBot. Taz documentation can be found here : download.lulzbot.com. A full build documentation in forum style by rsilvers can be found here: matter-replicator.com. Contact eBay merchant mjrice for affordable printed parts prices ($87 + shipping for all taz components) in case you don't have a 3d printer at hand.
Prelilminary Schedule:

  • August: Research and Sourcing
  • September: Frame
  • October: Electronics
  • November: Extrusion, software, testing -> printer ready