LifeTrac II Part Sourcing
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Video of Tractor and Frame assembly in William's second month Dedicated Project Visits report:
Cut List
Square tube:
- 4 × 7'8"×4"×4" tubes for base
- 3 × 5'×4"×4" under base tubes
- 2 × 52"×4"×4" vertical chassis centre tubes
- 2 × 55"×4"×4" vertical chassis tubes for front corners
- 2 × 59"×4"×4" vertical chassis tubes for rear corners (PC mounting area)
- 2 × 84"×4"×4" top chassis tubes
- 3 × 44"×4"×4" top chassis tubes
Rounds:
- 4 × 28"×1-7/8" axle shafts
- 4 × 54"1-7/8" loader shafts
- 2 × 100"×6"×2" front loader arm tubes
- 2 × 84"×6"×2" rear loader arm tubes
- 12 × 8" dom to mount loader shafts to loader arms.
- 1-7/8"bore bushing tubing to mount loader arm shafts to frame
- 1"bore tubing for 8 bushings to connect h/cylinders to loaders
- plate to mount bushings to loader arms
Plate:
- 12 × 10"×8"×0.5" steel plates to mount flange bearings and hydraulic motors to
- 2 × 12"×12"×1/2" plate to mount h/cylinders to base
- 4 × 32"diameter × 9" wheels
- 1/2"plate & 1-15/16"tubing to make wheel mounts
Other
- [16] thrust bearings - in the form of large washers with 1-7/8" hole.
- [8] double-split shaft collars, 1-7/8"
Bolts
Functionality list:
- [40] 3/4x5-1/2", with [40] washers for one side and [40] metal lock nuts for the other side. For wheel plates & cylinder plates.
- [42] 3/4"x9" bolts, [80] washers, and [40] metal lock nuts. This is for the assembly of the main frame.
- [16] 1/2"x2" bolts + [16] nylon lock nuts + [16] lock washers to suit. Motor attachment to motor interface plate. These could be 2" studs, as these are welded to the motor interface plate.
- [8] 3/4"x2" bolts for motor; [8] nuts to weld; [8] lock washers. Attachment of motor interface plate to frame.
- [32] 5/8"x2"bolts + [32] metal lock nuts, [32] lock washers to suit. Mounting of bearings to frame.
- [32] 9/16"x2" fine thread bolts, [32] washers, [32] nylon lock nuts. Attachment of wheel to wheel hub. Includes studs, nuts, and washers.
- [4] 3/4"x4.5" bolts; [8] nuts; [4] nylon lock nuts. Mounting of wheel bushings to wheel shafts.
TOTALS:
- [40] 3/4"x5.5" bolts
- [42] 3/4"x9" bolts
- [4] 3/4"x4.5" bolts
- [8] 3/4"x2" bolts
- [120] 3/4" washers
- [80] 3/4" metal lock nuts
- [16] 3/4" nuts
- [4] 3/4" nylon lock nuts
- [8] 3/4" lock washers
- [16] 1/2"x2" bolts
- [16] 1/2" nylon lock nuts
- [16] 1/2" lock washers
- [32] 5/8"x2" bolts
- [32] 5/8" metal lock nuts
- [32] 5/8" lock washers
- [32] 9/16"x2" bolts
- [32] 9/16" washers
- [32] 9/16" nylon lock nuts
Hydraulics
Note that the following list involves 2 loaders. For a simpler version, a single front loader is sufficient. Two loaders are used for extreme flexibility.
(download Blender file here)
Main
Parts from Surplus Center:
Functionality list:
Note: Green indicates finalized shopping list.
- [8] flange Bearings - [1]
- [2] Front Loader cylinders - 36" - $174 - 48 5/8" retracted length - [2]
- [4] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [3] for Front Loader Cylinders up to hose
- 4.9 square inch area at 2500 PSI implies 12000 lb of force for each cylinder
[0] Rear loader cylinders - [4][0] SAE 8M x 1/2 NPTF 90 SWIVEL [5] for Rear Loader Cylinders- [4] Quick Attach (Q.A.) plates hydraulic cylinders
& 2 Rear Loader[6] - [8] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [7] for Q.A. Plate Cylinders
- [4] Motors - [8]
- [4] 1-1/4" shaft couplers - [13]
- [1] 1-3/8" 6T fully splined shafting - [14]
- [2] Female 1-3/8" 6T spline coupling - [15], $30 each
- [12] 1.875" double split shaft collars - [16]
- got 10 double split
- got 2 single split - [17]
Valves
- [1] 3-spool motor valve, 25 gpm - [18], $288
- [4] 1/2" Quick Couplers [19] - for motor valve work ports
- [4] 1/2" NPT M to NPT M 90deg Elbow for Motor Valve working ports [20] - for 2 sets of work ports to wheel motors
- [4] 3/4" NPT quick couplers - Dalton Hydraulics - 2 for in/out, 2 for auxiliary work ports
- [2] 1/2 NPT hex nipples [21]-for auxiliary pair of motor valve work ports
- [2] 3/4 NPT hex nips [22] - in and out of valve
- [2] 3/4 NPT to 1/2 NPT bushing [23] - auxiliary work ports
OSE Danfoss Black 2 Spool
- [4] SAE 8M TO 1/2" NPTM CONNECTOR for working ports [24]
- [6] 1/2" NPT QUICK COUPLER F/F S20-4 [25]
- [1] SAE 10 PLUG for OSE BLACK 2 Spool [26]
- [2] SAE 10M TO 1/2" NPT CONNECTOR [27]
3 Spool Husco
- [1] 3/4" NPT quick couplers - Dalton Hydraulics - 1 pair for inlet
- [1] 3/4" NPT nip - [28] - for inlet
- [3] 1/2" nip for return cross [29]
- [1] 1/2"-1/4" bushing - to accept case drain return [30]
- [2] quick coupler pairs for return line - [31]
- Pipe cross fitting on the return line to accommodate case drain return - [32]
[1] SAE 12 M to NPT 3/4 M Connector [33][1] SAE 10M TO 1/2" NPT CONNECTOR [34][1] 1/2 X 1/2 X 1/2 NPTF TEE [35]
2 Spool Prince Valve
[1] 3/4" Quick Coupler for outlet (already included in central 3-spool motor valve)- [2] 3/4" NPT nip for inlet/outlet - [36]
- [1] 3/4" NPT tee (already have these) for inlet
- [2] 3/4" to 1/2" bushings - [37]
- [1] 1/2" NPT male elbow - [38]
- [2] 1/2" quick coupler pairs - [39]
Cushion Valves
- [2] 1/2 NPT 30 GPM 1500-3000 PSI HYD CUSHION VALVES - [40]
- [4] 1/2" male QC tips to plug into valves, which already have female QCs [41]
- [2] 1/2 NPTM x 1/2 NPTF swivel [42] for cushion valve to mount tees, for separating to right and left cylinders; only one swivel needed per cushion valve
- [4] 1/2" nip - [43] - going from between swivel and tee.
- [4] NPTF Tee [44]- 4 for loaders only, not QA plates
Power Cube
- Coupler half, 5/8" - $10
- Coupler half, 1" - $10
- Solid spider - $14
- Breather cap - [45] - $8
- 3/4 NPT coupling - found at big box hardware stores
- Suction strainer, 2" - [46] - $23
- Use for dual Power Cubes
- Use 2" coupler from bix box store to thread into Power Cube frame
- Hydraulic pump coupler - 1" to 5/8" lovejoy coupler
- [1] Pressure relief for power cube bypass- [47]
- Quick Couplers & Tips (need to select Q.C. to Swivel ratio);
Hoses
Between Spools & Motors
- [4] 1/2" X 36" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for in/out of the valves [51]
- [4] 1/2" X 36" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for in/out of front motors [52]
- [4] 1/2 X 1/2 X 1/2 NPTF TEE [53]
- [4] 1/2" X 48" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for rear motors [54]
Motor Case Drains
- [3] 1/4" X 36" 1/4 NPTM X 1/4 NPTM 2750 PSI HYD HOSE. [2] for front motors [1] across centre to Tee at other side [55]
- [1] 1/4" X 24" 1/4 NPTM X 1/4 NPTM 2750 PSI HYD HOSE from Tee to Tee in return hose [56]
- [2] 1/4" X 48" 1/4 NPTM X 1/4 NPTM 2750 PSI HYD HOSE to Rear Motors [57]
- [3] 1/4 X 1/4 X 1/4 NPTF TEE [58]
- [1] 1/4 NPT HEX NIPPLE [59]
- [2] 1/4 NPTM x 1/4 NPTF SWIVEL. [1] in between 1/4"Tee's. [1] between hose and 1/4" to 3/4" Bushing on 3/4"Tee on Return to P.C. line [60]
- [4] 1/4" NPT POPPET TYPE QUICK COUPLERs [63]
Front Loader
- [2] 1/2" X 12" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE from Valves to Cushion [64]
- [2] 1/2 NPTM x 1/2 NPTF SWIVEL for cushion valves [65]
- [2] 1601-8-8 1/2" TEE from cushion valves to front loader hoses [66]
- [2] 1/2" X 36" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for left front loader cylinder [67]
- [1] 1/2" X 48" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for right front loader cylinder [68]
- [1] 1/2" X 60" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for right front loader cylinder [69]
Front loader Q.A.Cylinder Hoses
- [2] 1/2" X 120" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [70]
- [2] 1/2 NPTM to 1/2 NPTF 90 ELBOW [71]
- [2] 1/2 X 1/2 X 1/2 NPTF TEE [72]
- [2] 1/2" X 24" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [73]
- [1] 1/2" X 60" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [74]
- [1] 1/2" X 72" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [75]
Rear Loader Hoses
- [2] 1/2" X 12" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE to Cushion Valve [76]
- [2] 1/2 NPTM x 1/2 NPTF SWIVEL for cushion valves [77]
- [2] 1601-8-8 1/2" TEE from cushion valves to front loader hoses [78]
- [1] 1/2" X 60" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [79]
- [1] 1/2" X 72" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [80]
- [1] 1/2" X 96" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [81]
- [1] 1/2" X 108" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [82]
Rear loader Q.A. Cylinder Hoses
- [2] 1/2" X 120" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE for out & return [83]
- [2] 1/2 NPTM to 1/2 NPTF 90 ELBOW [84]
- [2] 1/2 X 1/2 X 1/2 NPTF TEE [85]
- [2] 1/2" X 60" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [86]
- [2] 1/2" X 24" 1/2 NPTM X 1/2 NPTM 3000 PSI HYD HOSE [87]
Seat
- [1] Tractor Seat [88]
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File:Lt2wheelmotorcdfittings.jpg
Wheel motor case drain fittings