Sawmill Bill of Materials

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  • system at 3600 psi, 24 gpm
  • Note: x is the lengthwise axis, y is the cross cutting axis, and z is the vertical axis


Saw Platform

Saw Motor Frame

Main saw blade - 20" Price: $147.23 Weight: 10 lbs

2 edger blades - 10" Price: $23.52 * 2 = $47.04 Weight: 2.2 * 2 lbs = 4.4 lbs

2 2" pillow blocks for main blade shaft Price: $17.95 * 2 = $35.90 Weight: 8 lbs * 2 = 16 lbs

2 1.5" pillow blocks for edger blade shaft Price: $12.95 * 2 = $25.90 Weight: 6 lbs * 2 = 12 lbs

3 attachments systems for blade - Multimachine style Price: $ ? Weight: 1 lbs ?

Hydraulic Hoses Price: $ Weight: 1-2 lbs ?

Motor couplers Price: $ Weight: 1-2 lbs ?

Motor coupler, main Price: $ Weight: 1-2 lbs ?

Motor coupler, secondary Price: $ Weight: 1-2 lbs ?

Main hydraulic motor - 20 hp Price: $200 Weight: 9 lbs

Edger hydraulic motor - 13 hp Price: $150 Weight: 5 lbs

2 cushion valves, 24 gpm, 3600 psi Price: $ Weight: 2-4 lbs ?

2 spool, 25 gpm valve Price: $ Weight: 2-4 lbs ?

12" x 6" x 1.92" C-channels to hold saws/bearings/motors Price: $ Weight: 8.2 * 2 = 16.4 lbs

Saw Motor Assembly minus frame Total

Price: at least about $617-$767 ?

Weight: at least about 80.8 ?


Possible frame:

2" x 2" x 24" x 10 - weight @ 1/8" = 1.65 lbs/ft x 2ft = 3.3 lbs x 10 = 33 lbs


Frame

angles 2" x 1/8" x 20" x 12

bearings holders - square tube 3/16" x 2" x 2" x 2" x 16

bearings shafts - bolts .314" x 2.5"-3" x 16

bearings - x 32-48 ?

bearing holders bolts - x 32

frame connecting bolts - x 16


Vertical asssembly Z axis motion

rail holders - square tube 3" x 3" x 29"-36" x4 - weight @ 3/16 = 6.87 lbs/ft x 2ft = 13.74 lbs x 4 = 54.96 lbs - weight @ gauge 11 = 4.75 lbs/ft x 2 = 9.5 lbs x 4 = 38 lbs

vertical rails - square tube 3" x 3" x 72" x2 - weight @ gauge 11 = 4.75 lbs/ft x 6ft = 28.5 lbs x 2 = 57 lbs

end stoppers - angle 2" x 2" x 24" x 2

pulley cable

pulley mount and wheel on top

pulley handle with locking teeth (spring tensioned?)

Base frame

Approx. 3.5-4in wide/high x 19ft long "I" beams x2


Track frame - Y axis motion

Approx. 3.5-4in wide/high x 8ft long "I" beams x5

Gear rack, about 6ft long x 1-2in wide


Log clamps

threaded shaft

handle

metal pieces ("L" shape?)

shaft bearing?


Jacks

threaded shaft

handle

shaft bearing?

base pad


Space frame - X axis motion

  • 8 x : 2" x 2" x 3/16" square tubing 10' @ 4.32 lbs/ft =
  • 2" x 1/8" x 18" plates x40
  • 2in x ? steel braces x?
  • Large Gears x2
  • Small Gears x2
  • Gear Pipe
  • Gear pipe bearings x3
  • Gear pipe handle
  • metal for holding small gears
  • metal for holding bearings

Bearings and bearing shafts

x48

16 for space frame track

16 for saw assembly frame

16 for vertical saw assembly

Bolts and nuts

?

TODO

Need cost sourcing and weight for all pieces.