Dorkmo Log: Difference between revisions

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im going to try to maintain an torrent rss feed of my files if anyone wants to subscribe to my latest and greatest. im new so it might not work. http://dorkmo.net/osefeeddorkmo.xml
#REDIRECT [[User:Dorkmo/Log]]


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<span style="color:red">JAMES - Try Coggle for cloud mindmaps -MJ:
<span style="color:red">JAMES - Try Coggle for cloud mindmaps -MJ:


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[https://coggle.it/diagram/523c844ad82cbea971004e94 edit]
[https://coggle.it/diagram/523c844ad82cbea971004e94 edit]
 
--->
 
=nov 5, 2013=
 
machine screw idea for trencher
1-1/2 long. 1/2" nuts are a little less than 1/2 tall, wich will be shorter than the 1/2 thick tooth plate.
 
[[http://www.fastenal.com/web/products/details/0147968?searchMode=productSearch&zipcode=&filterByStore=&filterByVendingMachine=&productSearchQueryString=term%3D%26termca%3D%26termpx%3D%26sortby%3Dwebrank%26sortdir%3Ddescending%26searchmode%3DproductSearch%26zipcode%3D%26filterByStore%3D%26filterByVendingMachine%3D%26r%3D~|categoryl1%3A%2522600000%2520Fasteners%2522|~%2520~|categoryl2%3A%2522600072%2520Nuts%2522|~%2520~|categoryl3%3A%2522608621%2520Hex%2520Nuts%2522|~%2520~|attrdiameter%3A630|~%2520~|ismadeinusa%3AYes|~ nut]]
[[http://www.fastenal.com/web/products/details/0146829?searchMode=productSearch&zipcode=&filterByStore=&filterByVendingMachine=&productSearchQueryString=term%3D%26termca%3D%26termpx%3D%26sortby%3Dwebrank%26sortdir%3Ddescending%26searchmode%3DproductSearch%26zipcode%3D%26filterByStore%3D%26filterByVendingMachine%3D%26r%3D~|categoryl1%3A%2522600000%2520Fasteners%2522|~%2520~|categoryl2%3A%2522600051%2520Screws%2522|~%2520~|categoryl3%3A%2522600059%2520Machine%2520Screws%2522|~%2520~|sattr02%3A^Flat%24|~%2520~|ismadeinusa%3AYes|~%2520~|attrlength%3A1410|~ bolt]]
 
could use 3/4" plate for teeth in order to use 3/4" bolts
 
[[http://www.fastenal.com/web/products/details/0147910?searchMode=productSearch&zipcode=&filterByStore=&filterByVendingMachine=&productSearchQueryString=term%3D%26termca%3D%26termpx%3D%26sortby%3Dwebrank%26sortdir%3Ddescending%26searchmode%3DproductSearch%26zipcode%3D%26filterByStore%3D%26filterByVendingMachine%3D%26r%3D~|categoryl1%3A%2522600000%2520Fasteners%2522|~%2520~|categoryl2%3A%2522600072%2520Nuts%2522|~%2520~|categoryl3%3A%2522608621%2520Hex%2520Nuts%2522|~%2520~|attrdiameter%3A950|~%2520~|ismadeinusa%3AYes|~ nut]]
[[http://www.fastenal.com/web/products/details/28182?searchMode=productSearch&zipcode=&filterByStore=&filterByVendingMachine=&productSearchQueryString=term%3D%26termca%3D%26termpx%3D%26sortby%3Dwebrank%26sortdir%3Ddescending%26searchmode%3DproductSearch%26zipcode%3D%26filterByStore%3D%26filterByVendingMachine%3D%26r%3D~|categoryl1%3A%2522600000%2520Fasteners%2522|~%2520~|categoryl2%3A%2522600051%2520Screws%2522|~%2520~|categoryl3%3A%2522600059%2520Machine%2520Screws%2522|~%2520~|sattr02%3A^Flat%24|~%2520~|attrdiameter%3A950|~%2520~|attrlength%3A1490|~ bolt]]
 
[[Image:Trenchermachinescrews20131105.png|400px]]
 
[[Media:Trenchermachinescrews20131105.skp]]
 
=oct 8, 2013=
 
backhoe side to side pivot with scissor [[File:Backhoe_sidebyside8.skp]]
 
[[Image:Pivotscissor.jpg|400px]]
 
=oct 6, 2013=
 
did backhoe sketch [[File:Backhoe_sidebyside2.skp]]
 
=Thu Sep 18, 2013=
 
==Design Proposals==
 
===Cab===
 
Arm mounting shaft split.
 
[[File:Ltr7-dp-splitarms.skp]]
 
[[File:Ltr7-dp-splitarms.png|400px]]
=sep 16, 2013=
 
finished cutting tubing
 
cleaned up some pivot plates with chisel and file
 
=sep 15, 2013=
 
finished 4x4s
 
cut DOM tubing for pivot plates
 
tools used:
*band saw
*speed square
*C clamps
*angle iron
*calipers
*steel shims
 
process description:
*set up an end stop on the band saw
**clamped small piece of angle iron 1/2" away from blade
**used speed square to keep perpindicular
*placed some shims to keep area infront of angle iron level with band saw base
*used some extra tubing with same O.D. to maintain distance of the swivel clamp by placing on opposite side of clamp
*placed tubing to be cut in clamp
*lowered blade to just above tube
*using calipers checked distance
*tightened clamp
*cut
**maintained about 2-3.5 on the hydraulic lowering setting for the kalamazoo brand band saw
*after cut checked width for accuracy
*continued next cut
*durring cutting used file to clean up edges of previously cut tube ring
*set aside for next process
 
=sep 14, 2013=
 
cut day 4x4s
 
tools used:
*speed square
*tape measure
*ruler
*soap stone
*abrasive saw
*big table
*scrap metal for leveling
*power cord
 
process desription:
*set up cutting area for 10' sections
*marked general location of cut on 4x4
*using ruler found center between holes
*marked center
*used speed square to draw line along center
*checked line with ruler again
*aligned in saw
*tightened into saw
*algined again
*final tighten
*cut
*when abrasive wheel became smaller would rotate 4x4 so that saw would continue previous cut
*marked feet and inches on 4x4
*placed in pile
 
 
=sep 13, 2013=
 
pivot plate
 
[[File:Pivotplatewide.skp]]
 
seat
 
[[File:Seat3550.skp]]
 
=sep 12, 2013=
 
cleaned up the workshop a little bit
 
tweaked a few things on the vw sled
*the lever for the clutch will interfere with current design, need to change something
 
[[File:Pc50hp33.skp]]
 
sketched a pivot for the lifetrac6 to be mounted above the top pivot point
 
[[File:Pivotmount20130912.skp]]
 
=sep 11, 2013=
 
*shifted in back instead of lowering it down
*added tanks above pump
 
[[File:Pc50hp30.skp]]
 
*flipped around
 
[[File:Pc50hp31.skp]]
 
possible double pump [http://www.surpluscenter.com/item.asp?item=9-5012-B&catname=hydraulic]
 
[http://www.surpluscenter.com/item.asp?item=9-1901-A&catname=hydraulic paired pump]
 
 
*picture of holes on engine http://www.huelsmann.us/bugman/FilterTech.html
**looks like should be able to tap and use two side holes as mounts
 
 
*vw sled utilizing holes on either side of oil pump plate
**moved tanks around
**added radiator
 
[[File:Pc50hp32.skp]]
 
=sep 10, 2013=
 
*new sled idea for vw
**angle iron base with vibration mounts front and back
**slides into tractor frame, bolts in 4 corners
**accommodates current exhaust system
**double pump possible
*known issues:
**sticks out the back
**still need to do tanks, should fit above bell and pump
 
[[File:Pc50hp29.skp]]
 
=sep 9, 2013=
 
*gary suggested making a angle iron frame that slides into the 4x4 frame
*seems doable, started doing a little brain storming. no model yet.
*swapped some ideas with marcin and lucas about changing a few of the mounting layouts for the arms and pivots
 
*[[File:LifeTrac6dorkmo20130909.skp]]
*[[File:LifeTrac6dorkmo20130909-3.skp]]
 
=sep 7, 2013=
 
*measured and drew bell housing holes
*used angle iron to attach to bell mount plate
*got rid of extra bell mount plate material.
*realigned pump and 4x4 mount
 
[[File:Osepcvw24.torrent]]
 
=sep 6, 2013=
 
cleaned up a few things. no changes.
*https://docs.google.com/file/d/0BwxMMqGvwTM-UGdtYTVlbE4tNVk/edit?usp=sharing
 
=sep 5, 2013=
 
did a pc ws version coupled instead of chained n sprocketed. used a 4x4 tube as pump mount.
*https://docs.google.com/file/d/0BwxMMqGvwTM-ZGFaUUJvaVFIZVE/edit?usp=sharing
 
=sep 4, 2013=
 
proposal for tractor frame change to mount 4x4 frame on back end.
*https://docs.google.com/file/d/0BwxMMqGvwTM-S09RTVdSTHE1Mms/edit?usp=sharing
 
=aug 29, 2013=
 
video of vw mount http://www.youtube.com/watch?v=Pr0UhhC7XpQ
 
added two angle irons for support on opposite side. may be welded or bolted together.
*https://docs.google.com/file/d/0BwxMMqGvwTM-WllaMV9XeFR5cEE/edit?usp=sharing
 
=aug 16, 2013=
going out of town. my sketchup work will be on pause.
 
https://docs.google.com/file/d/0BwxMMqGvwTM-VUJ1azU1aXEzRlU/edit?usp=sharing
*started hose routing
**1-1/2" suction hose has 5" bend radius
**will need to use pressure line with a 45 degree elbow connecting to pump. straight out wont work.
*added rough position of cooler and filter
*bolt conflict with the horizontal and vertical pivot mounts located on the lower front 4x4
**can see a little here [https://www.youtube.com/watch?v=1saG0hIY4bE&feature=youtube_gdata_player video]
*cleaned up [[OSE Torrent Files]] page a little
 
=aug 15, 2013=
https://docs.google.com/file/d/0BwxMMqGvwTM-RWo5MDhoMVZJSVk/edit?usp=sharing
*added some pipe fittings
**had to trim motor mount
*rough idea for hub to mount motorcycle sproket
*sourced and sketched some Vibration Isolation Mounts Cylindrical Type
**need to move a few things around slightly
**not sure how to get nut on within 4x4
*still need cooler and filter etc
 
=aug 14, 2013=
[[File:Pc50hp7.skp]]
*added chain and sprocket idea
*added hydraulic pump model
*need to get bolt pattern measurements of bell housing
*need to add hose and cooler models
 
=aug 13, 2013=
 
http://opensourceecology.org/wiki/File:LifeTrac6_(dave)(dorkmo)4.skp.torrent
 
4x4 XYZ frame for mounting VW engine.
 
http://opensourceecology.org/wiki/Power_Cube_WS#WS.2B
 
=july 30, 2013=
 
http://opensourceecology.org/wiki/File:Geardownaxel5.skp.torrent
 
utilizing steering pivot allows for front and rear drive axles. this theoretically simplifies a geardown. could also allow for simple gear changing by moving motors and other adjustments.
 
http://opensourceecology.org/wiki/Bulldozer_Geardown
 
=jun 24, 2013=
 
[[File:6SPOOLMOUNT.skp]]
 
[[Image:6spoolmount.png|300px]]
 
=Sun Jun 23, 2013=
'''The Control Cab Control Panel needs accommodation of:'''
*Power connection to Power Cube (3/4") - up to 4 Power Cubeconnections - let's do this.
*Case drain to Power Cube (1/4") - need to do 4 pairs if using 4 Power Cubes independently.
*6-spool backhoe valve - 1/2"
*2-spool motor valve - 3/4"
*2-spool foot pedals - 3/4"
*Totals
**[8] pairs of 3/4"
**[6] pairs of 1/2"
**[4] singles of 1/4" (just return)
 
[[Image:hydcontrolpanel.png]]
 
[[File:HydraulicQAcabmanifold10intermediateuntitled.dxf]]
 
=Sat Jun 22, 2013=
'''Control panel for hydraulics:'''
 
working with chris on hose routing for trac
*8 – ¾
*20 – ½
*1 male twords power cube
*valve bolt mounts to 4x4
*[[File:HydraulicQAcabmanifold6intermediate2B.dxf]]
*[[File:HydraulicQAcabmanifold6intermediate2A.dxf]]
 
=Friday 21, 2013=
==Sprocket Design==
How to design a sprocket - [[Image:chaindrawing.jpg|150px]]
 
[[File:chain.xcf|100px]] - source in GIMP
 
See also [[Chain Length Calculator]].
 
==Resulting Sprockets==
[[File:45T325bore.dxf]]
 
[[Image:sprocket45.png|200px]]
 
Sprocket with hub:
 
[[File:45T325bore1by8.dxf]]
 
[[Image:sprocketwhub.jpg|200px]]
 
Use this for cutting. This is just the hub backing plate:
 
[[File:3hubplate.dxf]]
 
[[Image:3hubplate.jpg|200px]]
 
Now the actual sprocket for cutting:
 
[[File:45T325bore1by8cut.dxf]]
 
[[Image:sprocketwhubcut.jpg|200px]]
 
==Lathe Work==
possible motor for lathe [http://www.surpluscenter.com/item.asp?item=9-7467&catname=hydraulic surplus center]
 
doing a draft with motor mount and threaded rods that tighten to base with some pieces that can c-clamp to base.
 
[[File:Lathe2.skp]]
 
[[Image:Lathe5.jpg|400px]]
 
=Thursday 20, 2013=
 
drew a rough sketchup of the lathe. going to redo motor mount.
[[File:Lathe1.skp]]
 
[[Image:Lathe1pic.jpg|400px]]
 
found this sprocket openscad thing on thingiverse
http://www.thingiverse.com/thing:7918
 
=Tue Jun 18, 2013=
 
'''Download DXFs of the 6 parts here - these are 6.26 bolt spacing for these bearings - and DXFs have been corrected for 3/4" bolt holes, meaning 3/4" + 1/16" for CNC torch allowance. [[File:geardownDXF.zip]]'''
 
[[Image:geardownview.jpg|300px]]
*went back to the basics and cut out intermedate shaft and using a quick attach module style mount.
**requires very large sprocket to achieve desired ratio
 
*need to change chain cover to accomidate flange bearing bolts sticking through.
 
[[Image:Geardownpic20130618.jpg|400px]]
[[Image:5xgear.jpg|400px]]
[[Image:Geardownpic20130618-2.jpg|400px]]
 
==DXF Files of Component Plates for Simple Geardown==
[https://drive.google.com/folderview?id=0BwxMMqGvwTM-N0hmeC1TV3FiZWs&usp=sharing Download DXFs]
 
=Sat Jun 15, 2013=
'''See also [[Geardown]] Concept.''' Download folder of Sketchup files- [https://drive.google.com/folderview?id=0BwxMMqGvwTM-N092MnBGLU9CdU0&usp=sharing]
 
[[Image:geardown.png|400px]]
 
[[Image:geardownsprocket.png|400px]]
 
added some detail
*bolts for flange bearings
**had to shift some things around to account for tighter space
*added QD bushing for 1-7/8
*changed a couple mounting bolts to frame
 
=June 8, 2013=
 
'''Needs discussion of how size can be made more compact'''.
 
https://docs.google.com/file/d/0BwxMMqGvwTM-RjJxVGNUVm90aVU/edit?usp=sharing
 
added to the model a mount style with QA facing opposite direction from before
*shortened distance the 2-15/16 bearing hangs out
 
cleaned up some of the mounting and case holes
*not sure about where the best places are to have mount holes
 
=June 7, 2013=
 
https://docs.google.com/file/d/0BwxMMqGvwTM-N1piZlVIaGtqUXc/edit?usp=sharing
 
started modeling the chain and sprockets.
*looking for collisions
*taking up as much slack of chain in design as possible
 
=June 1, 2013=
 
Design Sprint - Dozer Geardown

Latest revision as of 01:48, 22 November 2014

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