LifeTrac II (shortened) hydraulic parts list: Difference between revisions

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==For the fruition of LifeTrac II is with this plenipotentiary abridged parts list==
==For the fruition of LifeTrac II is with this plenipotentiary abridged parts list==
=Hydraulics=
Note that the following list involves 2 loaders. For a simpler version, a single front loader is sufficient. Two loaders are used for extreme flexibility.
[[Image:blenderhydraulics.jpg|600px]]
(download Blender file [http://openpario.mime.oregonstate.edu/projects/lifetrac3d/files here])
==Main==
Parts from Surplus Center:
Functionality list:
Note: Green indicates finalized shopping list from Surplus Center. Blue indicates list from McMaster Carr. Red is Dalton Hydralics. See [[Parts Sourcing]] for contact information.
#<span style="color:#009000"> [8] flange Bearings - [https://www.surpluscenter.com/item.asp?item=1-210-30-4&catname=powerTrans]
#<span style="color:#009000">[2] Front Loader cylinders - 36" - $174 - 48 5/8" retracted length - [https://www.surpluscenter.com/item.asp?item=9-6775&catname=hydraulic]
#<span style="color:#009000"> [4] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-1501-6-8] for Front Loader Cylinders up to hose
##4.9 square inch area at 2500 PSI implies 12000 lb of force for each cylinder
#<strike> [0] Rear loader cylinders - [https://www.surpluscenter.com/item.asp?item=9-7711-24&catname=hydraulic]</strike>
#<strike> [0] SAE 8M x 1/2 NPTF 90 SWIVEL [https://www.surpluscenter.com/item.asp?catname=&qty=1&item=9-6901-8-8] for Rear Loader Cylinders</strike>
#<span style="color:#009000">[4] QA plate hydraulic cylinders <strike>& 2 Rear Loader</strike> [https://www.surpluscenter.com/item.asp?item=9-7619-30&catname=hydraulic]
#<strike>[0] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [https://www.surpluscenter.com/item.asp?catname=&qty=1&item=9-1501-6-8] for Q.A. Plate Cylinders</strike>
#<span style="color:#009000">[4] Motors - [https://www.surpluscenter.com/item.asp?item=9-7469&catname=]
##[8] SAE M 10 to NPT M 1/2" for Ports [https://www.surpluscenter.com/item.asp?item=9-6401-10-8&catname=hydraulic]
##[4] SAE 4M TO 1/4" NPTM CONNECTOR for Case Drains [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6401-4-4]
##[8] 1/2" QC for Motors [https://www.surpluscenter.com/item.asp?item=928&catname=hydraulic]
##[4] 1/4" QC for motors [https://www.surpluscenter.com/item.asp?item=9-6321&catname=hydraulic]
#<span style="color:#009000">[4] 1-1/4" shaft couplers - [https://www.surpluscenter.com/item.asp?item=1-1563-G&catname=]
#<span style="color:#009000">[1] 1-3/8" 6T fully splined shafting - [https://www.surpluscenter.com/item.asp?item=1-2938-6&catname=]
#<span style="color:#009000">[2] Female 1-3/8" 6T spline coupling - [https://www.surpluscenter.com/item.asp?item=1-1562&catname=], $30 each
#<span style="color:#009000">[12] 1.875" double split shaft collars - [https://www.surpluscenter.com/item.asp?item=1-2768-187&catname=powerTrans]
##got 10 double split
##got 2 single split - [https://www.surpluscenter.com/item.asp?item=1-2767-187&catname=powerTrans]
==Valves==
*<span style="color:#009000">[1] 3-spool motor valve, 25 gpm - [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6761], $288
*<span style="color:#009000">[4] 1/2" Quick Couplers [https://www.surpluscenter.com/item.asp?item=928&catname=hydraulic] - for motor valve work ports
*<span style="color:#009000">[4] 1/2" NPT M to NPT M 90deg Elbow for Motor Valve working ports [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-5500-8-8] - for 2 sets of work ports to wheel motors
*<span style="color:#0000f1">[4] 3/4" NPT quick couplers - Dalton Hydraulics - 2 for in/out, 2 for auxiliary work ports
*<span style="color:#009000">[2] 1/2 NPT hex nipples [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-5404-8-8]-for auxiliary pair of motor valve work ports
*<span style="color:#009000">[2] 3/4 NPT hex nips [https://www.surpluscenter.com/item.asp?item=9-5404-12-12&catname=hydraulic] - in and out of valve
*<span style="color:#009000">[2] 3/4 NPT to 1/2 NPT bushing [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-5406-12-8] - auxiliary work ports
==OSE Danfoss Black 2 Spool==
*<span style="color:#009000">[4] SAE 8M TO 1/2" NPTM CONNECTOR for working ports [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6401-8-8]
*<span style="color:#009000">[6] 1/2" NPT QUICK COUPLER F/F S20-4 [https://www.surpluscenter.com/item.asp?item=928&catname=hydraulic]
*<span style="color:#009000">[1] SAE 10 PLUG for OSE BLACK 2 Spool [https://www.surpluscenter.com/item.asp?item=9-6408-10&catname=hydraulic]
*<span style="color:#009000">[2] SAE 10M TO 1/2" NPT CONNECTOR [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6401-10-8]
==3 Spool Husco==
*<span style="color:red">[1] 3/4" NPT quick couplers - Dalton Hydraulics - 1 pair for inlet
*<span style="color:#009000">[1] 3/4" NPT nip - [https://www.surpluscenter.com/item.asp?item=9-5404-12-12&catname=hydraulic] - for inlet
*<span style="color:#009000">[3] 1/2" nip for return cross [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-5404-8-8]
*<span style="color:#009000">[1] 1/2"-1/4" bushing - to accept case drain return [https://www.surpluscenter.com/item.asp?item=9-5406-8-4&catname=hydraulic]
*<span style="color:#009000">[2] quick coupler pairs for return line - [https://www.surpluscenter.com/item.asp?item=928&catname=hydraulic]
*<span style="color:blue">Pipe cross fitting on the return line to accommodate case drain return - [http://www.mcmaster.com/#iron-and-steel-pipe-fittings-and-pipe/=7vmyru]
*<strike>[1] SAE 12 M to NPT 3/4 M Connector [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6401-12-12]</strike>
*<strike>[1] SAE 10M TO 1/2" NPT CONNECTOR [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-6401-10-8]</strike>
*<strike>[1] 1/2 X 1/2 X 1/2 NPTF TEE [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-5605-8-8-8]</strike>
==2 Spool Prince Valve==
*<strike>[1] 3/4" Quick Coupler for outlet (already included in central 3-spool motor valve)</strike>
*<span style="color:#009000">[2] 3/4" NPT nip for inlet/outlet - [https://www.surpluscenter.com/item.asp?item=9-5404-12-12&catname=hydraulic]
*[1] 3/4" NPT tee (already have these) for inlet
*<span style="color:#009000">[2] 3/4" to 1/2" bushings - [https://www.surpluscenter.com/item.asp?item=9-5406-12-8&catname=hydraulic]
*<span style="color:#009000">[1] 1/2" NPT male elbow - [https://www.surpluscenter.com/item.asp?item=9-5500-8-8&catname=hydraulic]
*<span style="color:#009000">[2] 1/2" quick coupler pairs - [https://www.surpluscenter.com/item.asp?item=928&catname=hydraulic]
==Cushion Valves==
*<span style="color:#009000">[2] 1/2 NPT 30 GPM 1500-3000 PSI HYD CUSHION VALVES - [https://www.surpluscenter.com/item.asp?item=9-4019-50-H&catname=hydraulic]
*<span style="color:#009000">[4] 1/2" male QC tips to plug into valves, which already have female QCs [https://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=928-aa]
*<span style="color:#009000">[2] 1/2 NPTM x 1/2 NPTF swivel [https://www.surpluscenter.com/item.asp?catname=&qty=1&item=9-1404-8-8] for cushion valve to mount tees, for separating to right and left cylinders; only one swivel needed per cushion valve
*<span style="color:#009000">[4] 1/2" nip - [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic] - going from between swivel and tee.
*<span style="color:#009000">[4] NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic]- 4 for loaders only, not QA plates
==Power Cube==
*<span style="color:#0000f1">[1] Coupler half, 5/8" - [http://www.mcmaster.com/#6408k15/=1qajma $10]
*<span style="color:#0000f1">[1] Coupler half, 1" - [http://www.mcmaster.com/#6408k15/=1qakef $10]
*<span style="color:#0000f1">[1] Solid spider - [http://www.mcmaster.com/#6408k95/=1qale7 $14]
*<span style="color:green">[1] Breather cap - [https://www.surpluscenter.com/item.asp?item=9-7285-75&catname=hydraulic] - $8
**<span style="color:purple">[1] 3/4 NPT coupling - found at big box hardware stores
*<span style="color:green">[1] Suction strainer, 2" tp 1-1/4" - [https://www.surpluscenter.com/item.asp?item=9-7290-125&catname=hydraulic] - $23
**Use for dual Power Cubes
**<span style="color:purple">[1] Use 2" coupler from bix box store to thread into Power Cube frame
*<span style="color:green">[1] Pressure relief for power cube bypass- [https://www.surpluscenter.com/item.asp?item=9-6135-50-H&catname=hydraulic]

Revision as of 18:56, 10 July 2010

For the fruition of LifeTrac II is with this plenipotentiary abridged parts list

Hydraulics

Note that the following list involves 2 loaders. For a simpler version, a single front loader is sufficient. Two loaders are used for extreme flexibility.

Blenderhydraulics.jpg (download Blender file here)

Main

Parts from Surplus Center:

Functionality list:

Note: Green indicates finalized shopping list from Surplus Center. Blue indicates list from McMaster Carr. Red is Dalton Hydralics. See Parts Sourcing for contact information.

  1. [8] flange Bearings - [1]
  2. [2] Front Loader cylinders - 36" - $174 - 48 5/8" retracted length - [2]
  3. [4] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [3] for Front Loader Cylinders up to hose
    1. 4.9 square inch area at 2500 PSI implies 12000 lb of force for each cylinder
  4. [0] Rear loader cylinders - [4]
  5. [0] SAE 8M x 1/2 NPTF 90 SWIVEL [5] for Rear Loader Cylinders
  6. [4] QA plate hydraulic cylinders & 2 Rear Loader [6]
  7. [0] 3/8 NPTM x 1/2 NPTF 90 SWIVEL [7] for Q.A. Plate Cylinders
  8. [4] Motors - [8]
    1. [8] SAE M 10 to NPT M 1/2" for Ports [9]
    2. [4] SAE 4M TO 1/4" NPTM CONNECTOR for Case Drains [10]
    3. [8] 1/2" QC for Motors [11]
    4. [4] 1/4" QC for motors [12]
  9. [4] 1-1/4" shaft couplers - [13]
  10. [1] 1-3/8" 6T fully splined shafting - [14]
  11. [2] Female 1-3/8" 6T spline coupling - [15], $30 each
  12. [12] 1.875" double split shaft collars - [16]
    1. got 10 double split
    2. got 2 single split - [17]

Valves

  • [1] 3-spool motor valve, 25 gpm - [18], $288
  • [4] 1/2" Quick Couplers [19] - for motor valve work ports
  • [4] 1/2" NPT M to NPT M 90deg Elbow for Motor Valve working ports [20] - for 2 sets of work ports to wheel motors
  • [4] 3/4" NPT quick couplers - Dalton Hydraulics - 2 for in/out, 2 for auxiliary work ports
  • [2] 1/2 NPT hex nipples [21]-for auxiliary pair of motor valve work ports
  • [2] 3/4 NPT hex nips [22] - in and out of valve
  • [2] 3/4 NPT to 1/2 NPT bushing [23] - auxiliary work ports

OSE Danfoss Black 2 Spool

  • [4] SAE 8M TO 1/2" NPTM CONNECTOR for working ports [24]
  • [6] 1/2" NPT QUICK COUPLER F/F S20-4 [25]
  • [1] SAE 10 PLUG for OSE BLACK 2 Spool [26]
  • [2] SAE 10M TO 1/2" NPT CONNECTOR [27]

3 Spool Husco

  • [1] 3/4" NPT quick couplers - Dalton Hydraulics - 1 pair for inlet
  • [1] 3/4" NPT nip - [28] - for inlet
  • [3] 1/2" nip for return cross [29]
  • [1] 1/2"-1/4" bushing - to accept case drain return [30]
  • [2] quick coupler pairs for return line - [31]
  • Pipe cross fitting on the return line to accommodate case drain return - [32]
  • [1] SAE 12 M to NPT 3/4 M Connector [33]
  • [1] SAE 10M TO 1/2" NPT CONNECTOR [34]
  • [1] 1/2 X 1/2 X 1/2 NPTF TEE [35]

2 Spool Prince Valve

  • [1] 3/4" Quick Coupler for outlet (already included in central 3-spool motor valve)
  • [2] 3/4" NPT nip for inlet/outlet - [36]
  • [1] 3/4" NPT tee (already have these) for inlet
  • [2] 3/4" to 1/2" bushings - [37]
  • [1] 1/2" NPT male elbow - [38]
  • [2] 1/2" quick coupler pairs - [39]

Cushion Valves

  • [2] 1/2 NPT 30 GPM 1500-3000 PSI HYD CUSHION VALVES - [40]
  • [4] 1/2" male QC tips to plug into valves, which already have female QCs [41]
  • [2] 1/2 NPTM x 1/2 NPTF swivel [42] for cushion valve to mount tees, for separating to right and left cylinders; only one swivel needed per cushion valve
  • [4] 1/2" nip - [43] - going from between swivel and tee.
  • [4] NPTF Tee [44]- 4 for loaders only, not QA plates

Power Cube

  • [1] Coupler half, 5/8" - $10
  • [1] Coupler half, 1" - $10
  • [1] Solid spider - $14
  • [1] Breather cap - [45] - $8
    • [1] 3/4 NPT coupling - found at big box hardware stores
  • [1] Suction strainer, 2" tp 1-1/4" - [46] - $23
    • Use for dual Power Cubes
    • [1] Use 2" coupler from bix box store to thread into Power Cube frame
  • [1] Pressure relief for power cube bypass- [47]