Electric Kiln for Metal Melting: Difference between revisions

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=DIY Clay Graphite Crucibles=
=DIY Clay Graphite Crucibles=
*Article - flake graphite + silicon carbide + high fire clay - [https://www.ehow.com/how_7927117_make-clay-graphite-crucible.html]
*Article - flake graphite + silicon carbide + high fire clay - [https://www.ehow.com/how_7927117_make-clay-graphite-crucible.html]
=Limits=
*Nichrome wire melts at 1400C
*Kanthal wire melts at 1500C - good for steel melting? [https://en.wikipedia.org/wiki/Kanthal_(alloy)]


=Industry Standards=
=Industry Standards=
*$150 on Alibaba - [https://www.google.com/search?client=ubuntu&hs=LOy&ei=5D6pXJPBMsPujwSAv5jAAg&q=diy+electric+kiln+for+foundry&oq=diy+electric+kiln+for+foundry&gs_l=psy-ab.3...2272.5182..5386...0.0..0.121.703.3j4......0....1..gws-wiz.......33i22i29i30.OEW-vnEnOP4]
*$150 on Alibaba - [https://www.google.com/search?client=ubuntu&hs=LOy&ei=5D6pXJPBMsPujwSAv5jAAg&q=diy+electric+kiln+for+foundry&oq=diy+electric+kiln+for+foundry&gs_l=psy-ab.3...2272.5182..5386...0.0..0.121.703.3j4......0....1..gws-wiz.......33i22i29i30.OEW-vnEnOP4]

Revision as of 01:59, 7 April 2019

Advantages

  • Low cost - essentially the cost of a $10 kiln heating element, and balance for refractory material and steel for case and legs.

Howto

  • Connect 2 heating elements by threading around a threaded rod - 3:30
  • 1.5 meters long works for 250V - 3:40
  • Resistance in his case - 33 Ohm when cold - 3:45
  • Fire Bricks - 5:20. Note CEBs work well as fire bricks per results from Hydronic Stove, and results would probably improve if we used perlite. This would be a good product.

BOM

  • Kiln Heating Element - $10 - [1]
  • Clay graphite crucible - 10kg for $40 - [2]
  • Make your own graphite crucibles - flake graphite - 25 cents/lb for ton quantities. Or 16 lb (1 gal) for $45 [3]

DIY Clay Graphite Crucibles

  • Article - flake graphite + silicon carbide + high fire clay - [4]

Limits

  • Nichrome wire melts at 1400C
  • Kanthal wire melts at 1500C - good for steel melting? [5]

Industry Standards

  • $150 on Alibaba - [6]