CEB Press Intro

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This page will hold the final version of the CEB Press Intro after the wiki reorganization. This is a list of pages that might hold relevant info. These need to be consolidated here: --Conor 10:00, 20 February 2011 (PST)

• The Liberator Beta v1.0 Specifications
• The Liberator Full Product Release Improvements
• CEB Press 2
• Full Product Release - The Liberator, Manual Version
• http://openfarmtech.org/weblog/2009/01/factor-e-live-distillations-part-5-the-ceb-story/
• http://openfarmtech.org/weblog/2010/05/brick-pressing-rate-maxed-out-16-bricks-per-minute/
• Blog category Compressed Earth Block Press
• Blog category Open Source CEB Press

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The "Liberator" Compressed Earth Block Press has been fully designed and tested by the Open Ecology team. You can now follow the instructions to build your own, or contact us if you want to buy a kit or a finished machine.

Building a machine yourself might seem scary, but every step of the process is fully documented and the OSE community is available on our discussion forums if you need help, advice, or a little hand-holding.

What is it?

So what is this magnificent machine anyway? The Liberator is a machine that makes compressed earth blocks. It takes earth/dirt/soil and squeezes it really hard to make solid blocks which can be used for building. Compressed earth blocks (CEBs) have many advantages as a building material: by making the building materials from the ground on the site, they eliminate the need to cart them in from elsewhere. This cuts down the costs and environmental impact of transport. Compressed earth blocks are very strong and insulate well against both heat and sound. This makes for a very energy-efficient building. Best of all, there is no charge for using dirt; it is literally a dirt-cheap way of building! See the wiki page on Compressed Earth Blocks and the CEB category for more details on building with CEBs.

With the Liberator, two people can build a 6 foot high (1.83m) round wall, 20 feet (6.1m) in diameter, 1 foot (30cm) thick, in one 8 hour day - though construction time will vary somewhat depending on other factors: preparation time, what equipment is available (tractor etc.) and the quality of the soil. The bigger the block size, the faster a wall is errected. And obviously, the bigger the block size, the heavier the block. Blocks from The Liberator will average 25 pounds (11.3kg).

The torch table will be used to automate the fabrication of the CEB machine, reducing fabrication time by an estimated 20 hours and thus reducing the cost of the final product.

How does it work?

Loose dirt is loaded into the hopper at the top. This falls through to a chamber where a pair of hydraulic arms compress it and then eject it. This video shows how the machine works:

List of components

See The Liberator Master Bill of Materials, where components are listed. It might be better to present this info in a simple 2D diagram. The purpose is to explain the design very simply so that when it is explained in detail later, it will be easier to understand

The Liberator consists of -

• A hopper at the top which you fill with loose dirt. This is made from welded steel. We made the hopper six feet wide, so it can hold a lot of dirt.
• Grate and grate shaker - the grate is at the bottom of the hopper. The grate shaker shakes it so that soil falls through into the compression chamber, while large stones and things like that are caught in the grate.
• A compression chamber where the bricks are actually pressed. This is a metal box with a liner (nylon or rubber?) bolted on the inside. The liner gives the bricks a smoother finish. It will have to be replaced every hundred thousand bricks or so.
• A frame that bolts together for easy assembly and disassembly.
• Hydraulic cylinders - These are the muscles of the machine; they apply the pressure to the dirt. They are readily removable with pins. There are two hydraulic cylinders:
  • The soil drawer - this moves horizontally and performs the dual function of loading soil into the compression chamber and ejecting blocks from the machine
  • The main cylinder, which moves vertically and compresses the blocks
• Tractor mount - this is where an external hydraulic power source can be attached to the hydraulic cylinders.
• Pressure gauge

Product Ecology

• Rototiller to prepare the soil.
• Power source such as LifeTrac. Can Power Cube be used?
• Tractor to load the hopper (optional)

These are additional costs.

The Liberator in action

Demo Photos.

Find a video of building with it on youtube channel

Specifications

Bricks per minute output	9-12
Brick size	12x6x6 inches (30.5x15.3x10.2 cm)
People operating machine	1-2
Power source	Tractor hydraulics or any hydraulic power source with 6 gallon per minute capacity (22.71 liters per minute)
Machine mounting	tractor 3 point hitch or stand-alone foot
Hydraulic pressure	2000psi / 137.90 bar
Hydraulic cylinder	5 inch diameter, 19.6 inch area; 2.5 inch rod
Pressing cylinder pressure	39,250 lb pushing force (~18 tons)
Controls	2 spool, manual, hydraulic valve; automatic version forthcoming.
Compressive strength of bricks	795psi (54.81 bar) using plain earth. 1200psi (82.74 bar) with 10% Portland cement. [1]
	Structural cold rolled steel construction throughout

• Height: 6 foot 11 inches/ 210.82 cm
• Machine lifetime goals: 1 million bricks before repairs; liner may be replaced every 100,000 bricks
• Fabrication time requirement for optimized production: 3-5 days, about 20 hours of direct fabrication
• Manual fabrication tooling requirements: drill press, welder, acetylene torch
• Optimal fabrication tooling: XYZ table with torch, MIG welder, hoist
• Material costs: $1000-1350
• Cost for machine: $3-5k in parts. We sell fully-assembled ones for $8k

Advantages of The Liberator

Maybe update this to 16 bricks per minute. See here

• Easy repair. The Liberator was designed to make maintenance as easy and infrequent as possible. The part that is most likely to need replacement is a rubber sheet from McMaster-Carr. The press is designed for disassembly, so if repairs are needed, the cost should be minimal. And unlike commercial machines, you have all the blueprints and sources for parts here, so there should be no difficulty repairing it.
• Requires as little as 1 person to operate.
• Modular power source. The Liberator does not have its own power source; it is designed to be attached to an external power source. This is in line with the OSE principle of modularity; different tools can be run from the same power source, allowing the same tool to fulfill many functions flexibly. The power source could be the hydraulics from LifeTrac (our tractor any flexible source of machanical power), Power Cube, or any hydraulic power source with a capacity of 6 gallon per minute (22.71 liters per minute).
• Large hopper. Compared to other CEB presses on the market, The Liberator has a very large hopper. We found with earlier editions that a small hopper requires constant loading and this slows down the construction process.