Bill of materials for The Liberator II: Difference between revisions
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[[Category:CEB Press]] | [[Category:CEB Press]] | ||
[[Category:BOM]] |
Revision as of 21:16, 2 June 2011
Main Frame | ||
Drawer table, 12x24x3/8' steel plate | 30 | 28 |
Basic hopper, 1/2”x12” plate, 7'2” | 130 | 101 |
Stops, 3”x1” flats, 16” long – 4 pieces | 53 | 40 |
U-channel, 6” wide by 1/2” thick - 16' | 213 | 151 |
1/2”x2.5” flat, 32” | 11 | 8 |
Arms, 4”x4”x1/4”, 10' long | 133 | 82 |
Bolts for attaching arms with 2 washers and nut – 1/2”x5.5” - 8 pieces | 3 | 3 |
Legs and leg supports – 2”x2”x1/4” - 5' long – 6 pieces | 200 | 93 |
Bolts for leg supports – 3/4”x7” | 4 | 5 |
Leg sleeves -2.5”x5”x3/16” tubes – 4 pieces | 6 | 7 |
Leg sleeve bolts with nuts – 3/4”x2” - 4 pieces | 2 | 4 |
FRAME SUBTOTAL | 785 | 522 |
Soil Loader Drawer | ||
1x7x12” slab, 2 pieces | 47 | 42 |
1/2x10” slab, 26” | 43 | 30 |
1/4x6x6” square tube, 18” | 30 | 22 |
1” sch. 40 pipe, 30” | 4 | 5 |
1/2x12” plate, 51” | 85 | 60 |
DRAWER SUBTOTAL | 209 | 159 |
Soil Loader Motion Guides | ||
6x12x1/2” flat – 4 pieces | 40 | 27 |
3/4” ID bearings – 12 pieces | 2 | 48 |
2x2x3/16” sqaure tube, 3” long – 4 pieces | 5 | 4 |
3/4x4” bolt – 8 pieces | 5 | 8 |
3/4x3.5” bolt – 4 pieces | 2 | 4 |
3/4” nuts - 12 pieces | 1 | 4 |
3/4” washers – 24 pieces | 1 | 5 |
MOTION GUIDES SUBTOTAL | 56 | 100 |
Main Cylinder Guides | ||
2x2x1/4” angle, 32” | 9 | 6 |
1/2x2” bolts and nuts – 6 pieces, plus 8 washers | 1 | 2 |
5/8x4” bots and nuts – 2 pieces | 1 | 2 |
2x3” u-channel, 6” long | 2 | 1 |
3/4” sch. 40 pipe – 2” long | .2 | 1 |
CYLINDER GUIDES SUBTOTAL | 13 | 12 |
Hydraulic Cylinders | ||
5x8x2.5” main hydraulic cylinder with quick couplers | 66 | 432 |
1.5x14x1” soil loader hydraulic cylinder with quick couplers | 12 | 127 |
Mounting ears, 1/2x2.5x2.5”, and 1/4x2x2”, pins, and pin clips | 3 | 4 |
Needle valve with quick couplers | 2 | 49 |
1/2”x10' hydraulic hose – 4 pieces | 24 | 88 |
4 quick coupler pairs | 6 | 68 |
3-spool, 25 GPM valve with fittings and quick couplers | 48 | 345 |
CYLINDERS SUBTOTAL | 161 | 1113 |
Large Hopper | ||
2x2x1/4” steel grate support, 12' | 79 | 37 |
1/2x5” bolts – 4 pieces | 1 | 2 |
2x2x1/4” hopper extenders, 45” long – 6 pieces | 150 | 70 |
1/2x3” bolts with nut and washers for extenders – 6 pieces | 1 | 4 |
1/8x2x2” connecting angles, 6” long – 12 pieces | 10 | 9 |
24 bolt stubs | 1 | 5 |
Hopper sheet metal, 11 gauge, 5'x10' | 200 | 111 |
HOPPER SUBTOTAL | 442 | 238 |
Hopper Grate | ||
4'x6' expanded mesh screen – 3/4” | 50 | 64 |
Grate frame metal, 1x3”, 11 gauge, 34' long | 112 | 61 |
2x2x1/4” angle incline supports, 4' | 13 | 8 |
Tilt support reinforcements, 1/4x3x3” flats – 4 pieces | 3 | 2 |
1/2x3” bolts with nuts and washers – 4 pieces | 1 | 1 |
GRATE SUBTOTAL | 179 | 136 |
Grate Shaker | ||
1/4” quick coupler pair | 1 | 13 |
1/2” quick coupler pair – 2 pieces | 3 | 17 |
1/2”x10' hydraulic hose – 2 pieces | 12 | 44 |
1.93 cubic inch hydraulic motor | 7 | 250 |
Motor quick coupler fittings | 2 | 36 |
1/4x3x5” angle, 6” long | 3 | 2 |
5/8” to 1” shaft coupler | 2 | 40 |
1” shaft, 8” long | 2 | 5 |
1x2x6” shaker element3 | 3 | 3 |
5/16x6 flat, 9” long | 8 | 4 |
1” pollow block bearings | 6 | 44 |
4 bolts with nylon locknuts and washers, 3/8x2” | 0.4 | 2 |
1/2x2” bolt with lock nut, lock washer, and washers – 2 pieces | 0.5 | 1 |
1/2x2.5” bolt with lock nut, and washers – 2 pieces | 0.5 | 1 |
SHAKER SUBTOTAL | 50 | 465 |
Consumables and Other Costs | ||
.035” welding wire, 1 spool | 20 | 20 |
Oxygen (1 bottle, 50 lb) and acetylene (¼ bottle) – oxyacetylene cutting | 35 | |
Carbon dioxide welding shielding gas, 1 bottle, 50 lb | 25 | |
Fuel (transport, welder generator) – 15 gallons | 30 | |
Hydraulic fluid fill for cylinders, 1 gallon | 7 | 7 |
Labor at metal shop, 1 hour | 50 | |
OTHER COSTS SUBTOTAL | 27 | 157 |
GRAND TOTAL | $1922 | $2902 |