May Production Plan: Difference between revisions

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*Move PC with tractor I
*Move PC with tractor I
*Mount Power Cube on Tractor
*Mount Power Cube on Tractor
*
*Connect Hoses


'''Build Hydraulic tanks'''
'''Build Hydraulic tanks'''
Line 52: Line 52:




'''Prepare Hydrauilic system components'''
'''Prepare Hydraulic system components'''


*tank
*Mount suction strainer in tank
*Mount fittings up to 3/4" hose barb
*Cut hose to size


'''Weld Mufflers – do 8 more'''
'''Weld Mufflers – do 8 more'''

Revision as of 14:16, 16 June 2011

Strategy:

  • List steps in order of duty – Power Cube to Tractor to CEB press
  • Assess capacity required
  • Allocate tasks to 6 fabricators and local shop
  • List risks and recovery plans
  • Assess daily, before and after workday


Shopping List

  • Identify Power Beyond Fittings for main valves -

Power Cube Tasks

Shake Down Motor Size

  • Start with Power Cube mounting. Measure Power Cube and location of mount
  • [2] Cut Mount – 1/4x4 by appropriate measurement
  • [2] Drill Mounts – 2 holes on ends each
  • Transfer punch mount hole locations for top and bottom mount
  • Mark mount hole locations on other side of beams
  • Weld Mount eye on bottom of Power Cube
  • Weld mount eye on bottom Power Cube Mount
  • Mag drill holes in frame -


Test Power Cube

  • Move PC with tractor I
  • Mount Power Cube on Tractor
  • Connect Hoses

Build Hydraulic tanks

  • Work on 3 at a time
  • Grind tanks down to clean
  • Clean edges and bungs
  • Ream any necessary holes
  • Lay out 3 sets on welding table
  • Close off bungs with fittings
  • Tack everything
  • Weld
  • Assemble

Prepare Engine and Pump Mounting

  • Assess fittings for hydraulic pump
  • Put fittings on hydraulic pump
  • Cut plate for Engine Mount
  • Cut plate for hydraulic pump
  • [1] Cut angle for Power Cube Mount


Prepare Hydraulic system components

  • Mount suction strainer in tank
  • Mount fittings up to 3/4" hose barb
  • Cut hose to size

Weld Mufflers – do 8 more

  • Secure 8 close nips, 1”
  • Secure 8 elbows, 1”
  • Cut 2 rings – flange and end piece of large tube
  • Grind and ream rings
  • Prepare 1 washer – 1/2” - for closing inner tube
  • Prepare 1 closure of washer
  • Mark pattern for muffler flange
  • Torch muffler flange, use #1 torch head
  • Procure gasket material for mufflers
  • M

“Prepare Second Generator”

  • Put fittings on motor
  • Pack up old motor