May Production Plan: Difference between revisions
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| Line 11: | Line 11: | ||
*Identify Power Beyond Fittings for main valves - | *Identify Power Beyond Fittings for main valves - | ||
=Power Cube Tasks= | =Power Cube Tasks= | ||
| Line 24: | Line 26: | ||
*Weld mount eye on bottom Power Cube Mount | *Weld mount eye on bottom Power Cube Mount | ||
*Mag drill holes in frame - | *Mag drill holes in frame - | ||
*Mount Power Cube on Tractor | |||
'''Test Power Cube''' | |||
*Move PC with tractor I | *Move PC with tractor I | ||
*Mount Power Cube on Tractor | *Mount Power Cube on Tractor | ||
| Line 55: | Line 58: | ||
*Mount suction strainer in tank | *Mount suction strainer in tank | ||
*Mount fittings up to 3/4" hose barb | *Mount suction strainer fittings up to 3/4" hose barb | ||
*Cut hose to size | *Cut hose to size | ||
*Mount breather cap | |||
*Assemble return line filter assembly | |||
'''Prepare Electrical System Components''' | |||
*[4] Cut lugs | |||
*[4] Drill lugs | |||
*Prepare battery to solenoid wire | |||
*Prepare solenoid to starter wire | |||
*Prepare | |||
*Drill frame and attach solenoid to frame | |||
*Prepare wires: kill switch wire, charging wire, wire to switch, wire to solenoid | |||
* | |||
'''Weld Mufflers – do 8 more''' | '''Weld Mufflers – do 8 more''' | ||
| Line 69: | Line 85: | ||
*Torch muffler flange, use #1 torch head | *Torch muffler flange, use #1 torch head | ||
*Procure gasket material for mufflers | *Procure gasket material for mufflers | ||
[[May Production Run Generator Tasks]] | |||
“Prepare Second Generator” | “Prepare Second Generator” | ||
Revision as of 14:34, 16 June 2011
Strategy:
- List steps in order of duty – Power Cube to Tractor to CEB press
- Assess capacity required
- Allocate tasks to 6 fabricators and local shop
- List risks and recovery plans
- Assess daily, before and after workday
Shopping List
- Identify Power Beyond Fittings for main valves -
Power Cube Tasks
Shake Down Motor Size
- Start with Power Cube mounting. Measure Power Cube and location of mount
- [2] Cut Mount – 1/4x4 by appropriate measurement
- [2] Drill Mounts – 2 holes on ends each
- Transfer punch mount hole locations for top and bottom mount
- Mark mount hole locations on other side of beams
- Weld Mount eye on bottom of Power Cube
- Weld mount eye on bottom Power Cube Mount
- Mag drill holes in frame -
- Mount Power Cube on Tractor
Test Power Cube
- Move PC with tractor I
- Mount Power Cube on Tractor
- Connect Hoses
Build Hydraulic tanks
- Work on 3 at a time
- Grind tanks down to clean
- Clean edges and bungs
- Ream any necessary holes
- Lay out 3 sets on welding table
- Close off bungs with fittings
- Tack everything
- Weld
- Assemble
Prepare Engine and Pump Mounting
- Assess fittings for hydraulic pump
- Put fittings on hydraulic pump
- Cut plate for Engine Mount
- Cut plate for hydraulic pump
- [1] Cut angle for Power Cube Mount
Prepare Hydraulic system components
- Mount suction strainer in tank
- Mount suction strainer fittings up to 3/4" hose barb
- Cut hose to size
- Mount breather cap
- Assemble return line filter assembly
Prepare Electrical System Components
- [4] Cut lugs
- [4] Drill lugs
- Prepare battery to solenoid wire
- Prepare solenoid to starter wire
- Prepare
- Drill frame and attach solenoid to frame
- Prepare wires: kill switch wire, charging wire, wire to switch, wire to solenoid
Weld Mufflers – do 8 more
- Secure 8 close nips, 1”
- Secure 8 elbows, 1”
- Cut 2 rings – flange and end piece of large tube
- Grind and ream rings
- Prepare 1 washer – 1/2” - for closing inner tube
- Prepare 1 closure of washer
- Mark pattern for muffler flange
- Torch muffler flange, use #1 torch head
- Procure gasket material for mufflers
May Production Run Generator Tasks
“Prepare Second Generator”
- Put fittings on motor
- Pack up old motor