CNCCMV2/Structure/Blocks: Difference between revisions

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*Qty=2
*Qty=2
'''X Major Block 1'''


*Mark all holes for the first block, noting the datum edge orientation.  
*Mark all holes for the first block, noting the datum edge orientation.  


*Mark the blind holes for the second block in the same way as the first, noting the datum edge orientation.
*Drill all marked holes for the first block, but for the stepper shaft hole use a 1/8" dia bit instead of 22mm.


*Drill a 1/8" dia hole at the stepper shaft mark for the first block.
*Check compatibility between the first block and the stepper motor.


*Drill 4 holes of 5mm dia at the stepper mount marks for the first block.
*Drill the stepper shaft hole to its correct diameter AFTER all X and Y Blocks are complete.


*Check mounting compatibility between the first block and the stepper motor.
'''X Major Block 2'''


*Drill a 12mm dia hole at the support shaft mark for the first block.
*Mark all holes except the stepper mount and shaft holes.


*Match the 1/8", stepper mount, and support shaft holes from the first block to the second block.
*Drill all marked holes.


*Check mounting compatibility between the second block and the stepper motor.
*Match drill the stepper mount and shaft holes from X Major Block 1 to X Major Block 2, using the 12mm dia 200mm lg support shaft for alignment of the support shaft holes.


*Match the 1/8" and support shaft holes from the first block to 2 X Minor Blocks, ensuring the bottom faces of the match components are flush, and also noting the matching orientation.
*Check compatibility between the second block and the stepper motor.


*Drill the stepper shaft hole to its correct diameter.
*Drill the stepper shaft hole to its correct diameter.
*Drill the blind holes for the first and second blocks.
*Tap the blind holes for the first and second blocks.


=Fabricate X Minor Block=
=Fabricate X Minor Block=

Revision as of 17:55, 25 April 2012

Fabricate Platform

  • PlatformV2.jpg
  • Qty=1
  • Mark all holes using 2 datum edges in the L-shape.
  • Drill all holes

Fabricate X Major Block

  • XMajorBlockV2.jpg
  • Qty=2

X Major Block 1

  • Mark all holes for the first block, noting the datum edge orientation.
  • Drill all marked holes for the first block, but for the stepper shaft hole use a 1/8" dia bit instead of 22mm.
  • Check compatibility between the first block and the stepper motor.
  • Drill the stepper shaft hole to its correct diameter AFTER all X and Y Blocks are complete.

X Major Block 2

  • Mark all holes except the stepper mount and shaft holes.
  • Drill all marked holes.
  • Match drill the stepper mount and shaft holes from X Major Block 1 to X Major Block 2, using the 12mm dia 200mm lg support shaft for alignment of the support shaft holes.
  • Check compatibility between the second block and the stepper motor.
  • Drill the stepper shaft hole to its correct diameter.

Fabricate X Minor Block

  • XMinorBlockV2.jpg
  • Qty=2
  • Mark the blind holes for the first and second blocks.
  • Drill the blind holes.
  • Tap the blind holes.

Fabricate Y Minor Block

  • YMinorBlockV2.jpg
  • Qty=1
  • Match the Y-axis thru holes with Y Major Block and Z Mount Block
  • Mark all blind holes
  • Tap holes as necessary

Fabricate Y Major Block

  • YMajorBlockV2.jpg
  • Qty=1
  • Mark all blind holes and remaining thru holes
  • Tap holes as necessary

Fabricate Z Minor Block

  • ZMinorBlockV2.jpg
  • Qty=1
  • Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
  • Tap holes as necessary

Fabricate Z Major Block

  • ZMajorBlockV2.jpg
  • Qty=1

Fabricate Z Mount Block

  • ZMountBlockV2.jpg
  • Qty=1
  • Mark all blind holes

Fabricate Spindle Block

  • SpindleBlockV2.jpg
  • Qty=1
  • Match the mounting thru holes with End Mount Block
  • Tap holes as necessary

Fabricate End Mount Block

  • EndMountBlockV2.jpg
  • Qty=1
  • Mark all remaining blind holes
  • Tap holes as necessary