CNCCMV2/Structure/Blocks: Difference between revisions

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'''X Minor Blocks 1 and 2'''
'''X Minor Blocks 1 and 2'''


*Mark all holes except the leadscrew hole.
*Mark all holes except the 6.35mm dia leadscrew hole.


*Drill all marked holes.
*Drill all marked holes.
Line 63: Line 63:
*Tap required holes.
*Tap required holes.


=Fabricate Y Minor Block=
=Fabricate Y Major and Minor Blocks=


*[[Image: YMinorBlockV2.jpg|300px]]
*[[Image: YMajorBlockV2.jpg|300px]]


*[[File: YMinorBlockV2.pdf]]
*[[File: YMajorBlockV2.pdf]]


*Qty=1
*Qty=1


*Match the Y-axis thru holes with Y Major Block and Z Mount Block
*Mark all holes except the leadscrew nut, leadscrew nut mount, stepper shaft, and stepper mount holes.


*Mark all blind holes
*Drill all marked holes.
 
*Match drill the leadscrew nut hole from the X Major Block 1 (stepper shaft hole) to the Y Major Block, using a 12mm dia support shaft for alignment.
 
*Drill the leadscrew nut hole to its correct diameter.
 
*Match drill the stepper shaft and stepper mount holes from X Major Block 1 (1/8" stepper shaft) to the Y Major Block, using a 12mm dia support shaft for alignment.
 
*Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Major Block, using the fit of the leadscrew nut inside the Y Major Block for alignment.


*Tap holes as necessary
*Drill the stepper shaft hole to its correct diameter AFTER the Y Minor Block and Z Mount Block are complete.


=Fabricate Y Major Block=
=Fabricate Y Minor Block=


*[[Image: YMajorBlockV2.jpg|300px]]
*[[Image: YMinorBlockV2.jpg|300px]]


*[[File: YMajorBlockV2.pdf]]
*[[File: YMinorBlockV2.pdf]]


*Qty=1
*Qty=1


*Mark all blind holes and remaining thru holes
*Mark all holes except the leadscrew nut, leadscrew nut mount, leadscrew, and upper support shaft holes.
 
*Drill all marked holes
 
*Match drill the leadscrew nut hole from the X Major Block 1 (6.35mm stepper shaft hole) to Y Minor Block, using a support shaft for alignment.
 
*Drill the leadscrew nut hole to its correct diameter.
 
*Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Minor Block, using the fit of the leadscrew nut into the Y Minor Block for alignment.


*Tap holes as necessary
*Match drill the leadscrew and upper support shaft holes from Y Major Block to Y Minor Block, using a support shaft for alignment.


=Fabricate Z Minor Block=
=Fabricate Z Mount Block=


*[[Image: ZMinorBlockV2.jpg|300px]]
*[[Image: ZMountBlockV2.jpg|300px]]


*[[File: ZMinorBlockV2.pdf]]
*[[File: ZMountBlockV2.pdf]]


*Qty=1
*Qty=1


*Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
*Mark all blind holes
 
*Tap holes as necessary


=Fabricate Z Major Block=
=Fabricate Z Major Block=
Line 109: Line 123:
*Qty=1
*Qty=1


=Fabricate Z Mount Block=
=Fabricate Z Minor Block=


*[[Image: ZMountBlockV2.jpg|300px]]
*[[Image: ZMinorBlockV2.jpg|300px]]


*[[File: ZMountBlockV2.pdf]]
*[[File: ZMinorBlockV2.pdf]]


*Qty=1
*Qty=1


*Mark all blind holes
*Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
 
*Tap holes as necessary


=Fabricate Spindle Block=
=Fabricate Spindle Block=

Revision as of 18:15, 25 April 2012

Fabricate Platform

  • PlatformV2.jpg
  • Qty=1
  • Mark all holes using 2 datum edges in the L-shape.
  • Drill all holes

Fabricate X Major Block

  • XMajorBlockV2.jpg
  • Qty=2

X Major Block 1

  • Mark all holes for the first block, noting the datum edge orientation.
  • Drill all marked holes for the first block, but for the stepper shaft hole use a 1/8" dia bit instead of 22mm.
  • Check compatibility between the first block and the stepper motor.
  • Tap the required holes.
  • Drill the stepper shaft hole to its correct diameter AFTER all X and Y Blocks are complete.

X Major Block 2

  • Mark all holes except the stepper mount and shaft holes.
  • Drill all marked holes.
  • Match drill the stepper mount and shaft holes from X Major Block 1 to X Major Block 2, using the 12mm dia 200mm lg support shaft for alignment of the support shaft holes.
  • Check compatibility between the second block and the stepper motor.
  • Tap the required holes.
  • Drill the stepper shaft hole to its correct diameter.

Fabricate X Minor Block

  • XMinorBlockV2.jpg
  • Qty=2

X Minor Blocks 1 and 2

  • Mark all holes except the 6.35mm dia leadscrew hole.
  • Drill all marked holes.
  • Match drill the leadscrew hole from X Major Block 1 (stepper shaft hole) to X Minor Blocks 1 and 2.
  • Tap required holes.

Fabricate Y Major and Minor Blocks

  • YMajorBlockV2.jpg
  • Qty=1
  • Mark all holes except the leadscrew nut, leadscrew nut mount, stepper shaft, and stepper mount holes.
  • Drill all marked holes.
  • Match drill the leadscrew nut hole from the X Major Block 1 (stepper shaft hole) to the Y Major Block, using a 12mm dia support shaft for alignment.
  • Drill the leadscrew nut hole to its correct diameter.
  • Match drill the stepper shaft and stepper mount holes from X Major Block 1 (1/8" stepper shaft) to the Y Major Block, using a 12mm dia support shaft for alignment.
  • Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Major Block, using the fit of the leadscrew nut inside the Y Major Block for alignment.
  • Drill the stepper shaft hole to its correct diameter AFTER the Y Minor Block and Z Mount Block are complete.

Fabricate Y Minor Block

  • YMinorBlockV2.jpg
  • Qty=1
  • Mark all holes except the leadscrew nut, leadscrew nut mount, leadscrew, and upper support shaft holes.
  • Drill all marked holes
  • Match drill the leadscrew nut hole from the X Major Block 1 (6.35mm stepper shaft hole) to Y Minor Block, using a support shaft for alignment.
  • Drill the leadscrew nut hole to its correct diameter.
  • Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Minor Block, using the fit of the leadscrew nut into the Y Minor Block for alignment.
  • Match drill the leadscrew and upper support shaft holes from Y Major Block to Y Minor Block, using a support shaft for alignment.

Fabricate Z Mount Block

  • ZMountBlockV2.jpg
  • Qty=1
  • Mark all blind holes

Fabricate Z Major Block

  • ZMajorBlockV2.jpg
  • Qty=1

Fabricate Z Minor Block

  • ZMinorBlockV2.jpg
  • Qty=1
  • Match all thru holes with Z Major Block, Z Mount Block (both ends), and End Mount Block
  • Tap holes as necessary

Fabricate Spindle Block

  • SpindleBlockV2.jpg
  • Qty=1
  • Match the mounting thru holes with End Mount Block
  • Tap holes as necessary

Fabricate End Mount Block

  • EndMountBlockV2.jpg
  • Qty=1
  • Mark all remaining blind holes
  • Tap holes as necessary