Cold Saw/Understand4: Difference between revisions

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=Step-by-Step Design=
=Step-by-Step Design=
Start with a long block.
[[Image: FixedBlock1.jpg|500px]]
Have 4 mounting holes through the block from top to bottom.
[[Image: FixedBlock2.jpg|500px]]
The mounting holes will be used to fix the block to the Cold Saw; hence call this block the "Fixed Block".


=Calculations=
=Calculations=

Revision as of 19:50, 27 June 2012

Vise

The vise holds the material to be cut.

The vise should be auto-centering such that the vise can accommodate angled cuts more effectively and facilitate the blade descent at the middle of the material width.

For a given cut width, the maximum cut height is determined by the diameter of the blade and the blade supports.

The vise is screw-fastened to a surface below such that the vise can be easily removed to facilitate cuts with irregularly shaped materials.

Diagram

ColdSawV1Clamp.png

Step-by-Step Design

Calculations

Depth of Blade Slot and Maximum Cut Height

http://opensourceecology.org/wiki/Cold_Saw/Depth_Blade_Slot

Dimensions

The mounting holes for the vise are 12mm diameter to fit the M12x1.75 screws used uniformly.

The vise shafts are 31.8mm diameter, the same diameter as in the rotation assembly.

The vise threaded rod is M30x3.5 to fit within 32mm diameter holes uniformly used for the vise shafts.

Depth of the blade slot is 25.4mm (20mm required for 350mm diameter blade, 115mm material width, and up to 45 degree cuts)

Parts

Fixed Block

Moving Block

Clamp Block

Vise Jaw

Raiser

Fasteners

Threaded Rod

Small Setscrew

Large Nut

Large Left-Handed Nut

Shafts

Vise Handle

Vise Shaft

Shaft Accessories

Thrust Washer

Medium Shaft Collar

Handle Collar

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