Terminal Block: Difference between revisions
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[http://www.amazonsupply.com/dp/B003U6HSLA/ref=sp_dp_g2c_asin Aluminum 6061T6 1/8" x 1/2" x 72"] | [http://www.amazonsupply.com/dp/B003U6HSLA/ref=sp_dp_g2c_asin Aluminum 6061T6 1/8" x 1/2" x 72"] | ||
=Steps= | |||
You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length | |||
Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length | |||
Also cut the aluminum flat to size, ex. 1/8" x 1/2" x 1" for every screw terminal pair | |||
Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes | |||
Also drill the aluminum pieces with the 5.5mm diameter bit | |||
Tap the screw terminal holes with an M5x0.8 tap | |||
Melt on the thin HDPE onto the thick HDPE to divide each screw terminal pair | |||
=Action Package= | =Action Package= | ||
Revision as of 05:02, 5 October 2012
Introduction
Summary
The objective is a redeployable, fault-protective series of wire clamp pairs (each pair being electrically conductive).
Insulator Frame: HDPE
Conductive Bridge: Aluminum 6061T6 (note: watch out for galvanic corrosion!)
Fastening Screw: Stainless Steel 304
Materials
Stainless Steel M5x0.8, 16mm Lg Socket Head Cap Screws
HDPE Natural White 0.06" x 12" x 24"
HDPE Natural White 1/2" x 12" x 24"
Aluminum 6061T6 1/8" x 1/2" x 72"
Steps
You'll want to cut the thick HDPE to size, ex. 1/2" x 1" x Length
Also cut the thin HDPE to size, ex. 0.06" x 1/2" x Length
Also cut the aluminum flat to size, ex. 1/8" x 1/2" x 1" for every screw terminal pair
Now drill the thick HDPE piece with a 4.5mm diameter drill bit for the screw terminal holes and a 5.5mm diameter bit for the mounting holes
Also drill the aluminum pieces with the 5.5mm diameter bit
Tap the screw terminal holes with an M5x0.8 tap
Melt on the thin HDPE onto the thick HDPE to divide each screw terminal pair
Action Package
Contact Us
Yoonseo Kang - ykang404@gmail.com