Open Source Vacuum Cleaner: Difference between revisions
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=Basics= | |||
- A modular vacuum with a sawdust cyclone, and all cyclone air filtration, outside of a backup filter | |||
-This would most likely be a shop vac/central vac design due to size constrains. | |||
- Strong Suction that is capable of most if not all cleaning | |||
=Used For= | |||
Cleanroom (See [[Open Source Cleanroom Construction Set]] ) | |||
Clean Room (get it?) | |||
Sawdust Collection for Pellet Mill | |||
Improved Safety ( Due to less flammable dust, especially in industrial use cases; see link [https://www.ccohs.ca/oshanswers/chemicals/combustible_dust.html] ) | |||
=Minimum Viable Product= | |||
- Strong Suction that is capable of most if not all house cleaning or shop cleaning needs, as well as all shop machinery dust removal needs | |||
- Heavily Modular Design + User Repairability | - Heavily Modular Design + User Repairability | ||
| Line 19: | Line 38: | ||
- Fully Open Source Design | - Fully Open Source Design | ||
- Dedicated Air Output to allow use as an air purifier | |||
=Industry Standards= | |||
- [https://www.shopvac.com/product/shop-vac-8-gallon-2-0-peak-hp-two-stage-garage-professional-vac-catnum:9253900 High End] | |||
- [https://www.shopvac.com/product/shop-vac-5-gallon-2-0-peak-hp-wet-dry-vacuum-catnum:2035000 Most Common] | |||
- [http://www.acehardware.com/product/index.jsp?productId=51625696&KPID=19913727&cid=CAPLA:G:Shopping_-_Wet/Dry_Vacs_-_DT&pla=pla_19913727&k_clickid=5c4c8d19-8752-4d98-a68a-2a0983d7e240&gclid=Cj0KCQiA_5_QBRC9ARIsADVww17EnipOsTFdzHNY5aoVz5FwadIOUqDyGo22vHIQDqWEwJUT1s_yfpoaAnmkEALw_wcB Shop Vac Sawdust Cyclone] | |||
=Existing Open Source Designs= | |||
- [http://www.instructables.com/id/Space-Saving-Shop-Vac-Dust-Collector-Cart/] | |||
- [https://www.youtube.com/watch?v=zvPXwphkkII] | |||
- [https://www.youtube.com/watch?v=U3zXu3ktPdo] | |||
- [https://www.youtube.com/watch?v=c19NzKRkv7E&t=77s] | |||
=Basic Design= | |||
==Hose Intake + Hose Reel Module== | |||
- | |||
==Large Cyclone Module== | |||
- (5 gallon bucket method or 3D printed version) | |||
- | |||
==Small Cyclones Module== | |||
- (Off the shelf spare parts or 3D printed alternative) | |||
- | |||
==Removable Dirt Reservoir Module== | |||
- | |||
==HEPA/ULPA Filtration Module== | |||
- | |||
==(Optional) Activated Carbon Module== | |||
- | |||
==Motor + Fan Module== | |||
- | |||
==Power Supply + User Interface== | |||
- | |||
==Cart/Shelving== | |||
- | |||
==Rough Sketch V1.0== | |||
https://drive.google.com/open?id=1wsuD48xVa2GJmPsrkkGsGGbUMm7C7h2F | |||
| Line 54: | Line 136: | ||
'''Key:''' | '''Key:''' | ||
0. | 0. Hose + Hose Reel | ||
1. Air Intake from Hose Reel (Air stream currently contains: Dirty Air + Fine Particles + Large Particles) | |||
2. Main Cyclone (This is larger than the secondary cyclones, and removes the large particles such as sawdust) | |||
3. Ducts From Main Cyclone to Secondary Cyclones | |||
4. Secondary Cyclones ( These are the smaller cyclones which remove fine particles such as most dust + dirt ) | |||
5. Dirt Bin ( This contains everything that 2 and 4 capture, and must be periodically emptied ) | |||
6. Ducts From Secondary Cyclones to 7 and 8 | |||
7. HEPA/ULPA filter + Optional Activated Carbon Filter ( This removes whatever ultra fine particles remain, and the optional activated carbon filter would go behind the filters to catch odors (Theoretically). The filter shouldn't need to be replaced that often, and is more of a final check, most filtering is already done before the air reaches this level. The carbon filter would most likely need frequent replacing. ) | |||
8. Motor + Fan Assembly ( This is a DC motor providing the suction that drives this whole unit) | |||
9. DC Power Input ( This would be a DC input and voltage regulator for powering the unit) | |||
10. AC Power Input ( This would be an inverter that would then send the DC power into 9 ) | |||
11. Control Panel ( Either a simple switch/variable resistor board with indicator lights, or a more complex touch screen interface complete with interface and recommended replacement of filters/dirt bins recommended etc) | |||
=BOM= | |||
- | |||
=See Also= | |||
- [[Open Source Cleanroom Construction Set]] | |||
=Useful Links= | |||
- [https://en.wikipedia.org/wiki/Cyclonic_separation Wikipedia Page on Cyclonic Seperation] | |||
- [https://aerosol.ees.ufl.edu/cyclone/section08.html This is a calculator for cyclone design, should be useful] | |||
- [http://www.asmemetsection.org/wp-content/uploads/2014/06/NYC-ASME_2013.pdf A PDF on Cyclone Basics] | |||
Latest revision as of 23:47, 9 February 2018
Basics
- A modular vacuum with a sawdust cyclone, and all cyclone air filtration, outside of a backup filter
-This would most likely be a shop vac/central vac design due to size constrains.
Used For
Cleanroom (See Open Source Cleanroom Construction Set )
Clean Room (get it?)
Sawdust Collection for Pellet Mill
Improved Safety ( Due to less flammable dust, especially in industrial use cases; see link [1] )
Minimum Viable Product
- Strong Suction that is capable of most if not all house cleaning or shop cleaning needs, as well as all shop machinery dust removal needs
- Heavily Modular Design + User Repairability
- High Durability
- High Filtration (HEPA or ULPA)
- Usage of Cyclonic filtration to make filters more of a back up, and thus less filter replacements
- Multiple Power Sources (DC and/or Ac)
- Fully Open Source Design
- Dedicated Air Output to allow use as an air purifier
Industry Standards
- High End
Existing Open Source Designs
- [2]
- [3]
- [4]
- [5]
Basic Design
Hose Intake + Hose Reel Module
-
Large Cyclone Module
- (5 gallon bucket method or 3D printed version)
-
Small Cyclones Module
- (Off the shelf spare parts or 3D printed alternative)
-
Removable Dirt Reservoir Module
-
HEPA/ULPA Filtration Module
-
(Optional) Activated Carbon Module
-
Motor + Fan Module
-
Power Supply + User Interface
-
Cart/Shelving
-
Rough Sketch V1.0
https://drive.google.com/open?id=1wsuD48xVa2GJmPsrkkGsGGbUMm7C7h2F
Key:
0. Hose + Hose Reel
1. Air Intake from Hose Reel (Air stream currently contains: Dirty Air + Fine Particles + Large Particles)
2. Main Cyclone (This is larger than the secondary cyclones, and removes the large particles such as sawdust)
3. Ducts From Main Cyclone to Secondary Cyclones
4. Secondary Cyclones ( These are the smaller cyclones which remove fine particles such as most dust + dirt )
5. Dirt Bin ( This contains everything that 2 and 4 capture, and must be periodically emptied )
6. Ducts From Secondary Cyclones to 7 and 8
7. HEPA/ULPA filter + Optional Activated Carbon Filter ( This removes whatever ultra fine particles remain, and the optional activated carbon filter would go behind the filters to catch odors (Theoretically). The filter shouldn't need to be replaced that often, and is more of a final check, most filtering is already done before the air reaches this level. The carbon filter would most likely need frequent replacing. )
8. Motor + Fan Assembly ( This is a DC motor providing the suction that drives this whole unit)
9. DC Power Input ( This would be a DC input and voltage regulator for powering the unit)
10. AC Power Input ( This would be an inverter that would then send the DC power into 9 )
11. Control Panel ( Either a simple switch/variable resistor board with indicator lights, or a more complex touch screen interface complete with interface and recommended replacement of filters/dirt bins recommended etc)
BOM
-
See Also
- Open Source Cleanroom Construction Set
Useful Links
- Wikipedia Page on Cyclonic Seperation