CEB Vaults: Difference between revisions

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== From Abe Connally: ==
=Basics=
Marcin,
(hat tip: Abe Connally) Brick, stone and concrete are materials strong in compression but weak in tension. Nowadays, this problem is solved by steel structures or the use of steel-reinforced concrete (the tensile strength of steel is significantly more than that of bricks, stone or plain concrete). Pre World War II, the weak tensile strength of brick was compensated for by superior craftsmanship. The '''timbrel vault''' technique was cheap, fast, ecological and durable. These structures are similar in appearance to [[ferrocement]] but rely on entirely different materials and technique. Basically, a vault is built using tiles, and this requires very little formwork. The tiles then become the form for the roof. This technique was brought to the United States by the Guastavino family from Catalonia. In the OSE context, the tiles could be produced by a machine like the Liberator. There is at present very little experience with using compressed earth tiles ("CETs"?) in Guastavino-type masonry. The question is whether CETs will deliver adequate structural performance, similar to fired tiles. This should be addressed by performing side-by-side comparisons of fired tiles vs. compressed earth tiles.


Have you been able to do any research on ferrocement? I found a slightly different way of doing ceilings and roofs that you might be interested in.  It is called '''timbrel vaults''' or Catalan vaults.
[[File:Ellis_island_reception_hall.jpg|right]]


Basically, it consists of creating a vault using tiles, and it requires very little formwork.  The tiles then become the form for the roof, so you place your insulation on top of the tile vault, then a ferro-cement cap that could be sprayed on or applied by hand. It removes the need to stucco from below, which is a major pain with ferro-cement ceilings. Also, it  reduces the need for steel in the ceiling, which saves a lot on building cost and complexity. You guys could make a tile machine similar to the Liberator CEB press, and use the tiles for the ceiling and the floor, making a building almost completely out of CEB-type material.
=Mapungubwe National Park Interpretive Centre, South Africa=
One example where tiles of compressed earth were used is the [http://web.mit.edu/masonry/projects/projects_mapungubwe.html Mapungubwe National Park Interpretive Centre] in South Africa. This architectural marvel [http://www.holcimfoundation.org/T873/A08AMack-gallery.htm won the Holcim Awards in 2008]. It [http://www.notechmagazine.com/2009/12/timbrel-vaulting-in-south-africa-by-peter-rich-architects.html was featured at No Tech Magazine]. Many technical details about the construction process can be found in [[File:ATDF-Journal-2010-Issue1,2-Architecture-October2010.pdf|this manual]]. Page 18 of the manual shows photos of tile production for that project:


We are trying this method out on a small building in the next few weeks, and I will let you know how it goes.  The method appears to be very promising, and it would make ferro-cement roofs very easy and fast to do.
[[File:ceb_tile.png|200px|thumb|left|making tiles from earth on site, using a manual press]]
[[File:ceb_tile2.png]]


Here are some links to look at:
=Internal Links=
*[[CEB]]
*[[OBI Aestheticc]]
*[[Quoin]]
 
=External Links=
*[https://en.wikipedia.org/wiki/Vault_(architecture) The Wikipedia Page on Architechtural Vaults]
*highly recommended: [http://www.lowtechmagazine.com/2008/11/tiles-vaults.html ''Tiles as a substitute for steel: the art of the timbrel vault'' (Low-Tech Magazine)]
*http://en.wikipedia.org/wiki/Guastavino_tile
*http://en.wikipedia.org/wiki/Guastavino_tile
*http://www.guastavino.net/
*http://www.guastavino.net/
*http://www.lowtechmagazine.com/2008/11/tiles-vaults.html
*http://crossway.tumblr.com/
*http://crossway.tumblr.com/
 
* book by John Ochsendorf (MIT): ''"Guastavino Vaulting: The Art of Structural Tile''[http://www.amazon.com/Guastavino-Vaulting-Art-Structural-Tile/dp/1568987412/ref=sr_1_1?ie=UTF8&s=books&qid=1293910803&sr=8-1]"
Good luck,
*An alternative option to pressed tiles would be to use [http://openfarmtech.org/index.php/Geopolymers geopolymer] tiles, which would require a relatively low (~450°C) kiln temperature and may have structural properties similar to regular fired tiles.  
Abe
*When building larger communities, the possibility of building standardized components should be considered, such as ceilings and window frames. These can be mass-produced and then transported to the construction site. This would bring down cost and increase workplace safety.
 
== Comments ==
(from: Rasmus) There is almost zero experience with using CEBs in Guastavino-type masonry. The unresolved question is whether CEB tiles will deliver adequate structural performance, similar to fired tiles. There certainly is no long-term experience. This can only be addressed with side-by-side comparisons of fired tiles vs. CEB tiles. One example that used pressed tiles is the Mapungubwe National Park Interpretive Centre in South Africa, which won the Holcim Awards in 2008:
*http://web.mit.edu/masonry/projects/projects_mapungubwe.html
*http://www.holcimfoundation.org/T873/A08AMack-gallery.htm
Another option would be to use [http://openfarmtech.org/index.php/Geopolymers geopolymer] tiles, which would require a relatively low (~450C) kiln temperature and may have structural properties similar to regular fired tiles. But that's really terra incognita.  
 
When building larger communities, the possibility of building standardized components should be considered, such as ceilings and window frames. These can be mass-produced and then transported to the construction site. This would bring down cost and increase workplace safety.  
 
In page 18 of http://www.atdforum.org/journal/pdf/ATDF-Journal-2010-Issue1,2-Architecture-October2010.pdf you can find the image of the manual CEB Tile developed for that African project.
Image1: http://dl.dropbox.com/u/1599184/others/ceb_tile.png
Image2: http://dl.dropbox.com/u/1599184/others/ceb_tile2.png
 
==See Also==
* http://www.notechmagazine.com/2009/12/timbrel-vaulting-in-south-africa-by-peter-rich-architects.html


[[Category:CEB]]
[[Category:CEB]]
[[Category:Housing and construction]]
[[Category:Housing and construction]]

Latest revision as of 21:07, 21 June 2020

Basics

(hat tip: Abe Connally) Brick, stone and concrete are materials strong in compression but weak in tension. Nowadays, this problem is solved by steel structures or the use of steel-reinforced concrete (the tensile strength of steel is significantly more than that of bricks, stone or plain concrete). Pre World War II, the weak tensile strength of brick was compensated for by superior craftsmanship. The timbrel vault technique was cheap, fast, ecological and durable. These structures are similar in appearance to ferrocement but rely on entirely different materials and technique. Basically, a vault is built using tiles, and this requires very little formwork. The tiles then become the form for the roof. This technique was brought to the United States by the Guastavino family from Catalonia. In the OSE context, the tiles could be produced by a machine like the Liberator. There is at present very little experience with using compressed earth tiles ("CETs"?) in Guastavino-type masonry. The question is whether CETs will deliver adequate structural performance, similar to fired tiles. This should be addressed by performing side-by-side comparisons of fired tiles vs. compressed earth tiles.

Ellis island reception hall.jpg

Mapungubwe National Park Interpretive Centre, South Africa

One example where tiles of compressed earth were used is the Mapungubwe National Park Interpretive Centre in South Africa. This architectural marvel won the Holcim Awards in 2008. It was featured at No Tech Magazine. Many technical details about the construction process can be found in File:ATDF-Journal-2010-Issue1,2-Architecture-October2010.pdf. Page 18 of the manual shows photos of tile production for that project:

making tiles from earth on site, using a manual press

Ceb tile2.png

Internal Links

External Links