Wire Gauge Ampacity: Difference between revisions

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=Basics=
=Basics=
*How much Electrical Current a wire, and to an extent a circuit, can carry
*Important to calculate so that you don't have [[Electrical Fires]] due to Overheating
*Copper resistivity - 100 compared to aluminum 160. [https://help.leonardo-energy.org/hc/en-us/articles/205394842-Why-use-copper-rather-than-aluminium-as-the-conductor-in-power-cables-]
*Copper resistivity - 100 compared to aluminum 160. [https://help.leonardo-energy.org/hc/en-us/articles/205394842-Why-use-copper-rather-than-aluminium-as-the-conductor-in-power-cables-]
*Aluminum has about 60% the conductivity of copper, but 30% the weight for a given diameter. All together, aluminum cable is half the weight of copper for the same ampacity. [https://www.anixter.com/en_us/resources/literature/wire-wisdom/copper-vs-aluminum-conductors.html]  
*Aluminum has about 60% the conductivity of copper, but 30% the weight for a given diameter. All together, aluminum cable is half the weight of copper for the same ampacity. [https://www.anixter.com/en_us/resources/literature/wire-wisdom/copper-vs-aluminum-conductors.html]  
**It is however cheaper, at least in terms of the conductors, [[Aluminum Wire Compatible Outlets]] etc may complicate the budgeting, but Aluminum or [[Copper Clad Aluminum]] (CCA) are worth considering


=Tables - Copper=
=Tables - Copper=
#Engineering Toolbox - [https://www.engineeringtoolbox.com/wire-gauges-d_419.html]
#Engineering Toolbox - [https://www.engineeringtoolbox.com/wire-gauges-d_419.html]
#Xtronics - [http://wiki.xtronics.com/index.php/Wire-Gauge_Ampacity]
#Powerstream - [https://www.powerstream.com/Wire_Size.htm]
#Powerstream - [https://www.powerstream.com/Wire_Size.htm]


=Copper Clad Aluminum (CCA)=
=[[Copper Clad Aluminum]] (CCA)=
*[http://wire.buyawg.com/viewitems/all-categories-appendix-allowable-ampacities/sulated-aluminum-or-copperclad-aluminum-conductors]
*[http://wire.buyawg.com/viewitems/all-categories-appendix-allowable-ampacities/sulated-aluminum-or-copperclad-aluminum-conductors]


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[https://docs.google.com/presentation/d/1qzTNV2n-UMCY6J5qQG_geLeMq_7ycntecO-R-snSdx0/edit#slide=id.g1090e189c8c_0_0 edit]
[https://docs.google.com/presentation/d/1qzTNV2n-UMCY6J5qQG_geLeMq_7ycntecO-R-snSdx0/edit#slide=id.g1090e189c8c_0_0 edit]
[[Category: Electronics]] [[Category: Calculators, Quick References, and Tables]]

Latest revision as of 18:28, 31 August 2023

Basics

  • How much Electrical Current a wire, and to an extent a circuit, can carry
  • Important to calculate so that you don't have Electrical Fires due to Overheating
  • Copper resistivity - 100 compared to aluminum 160. [1]
  • Aluminum has about 60% the conductivity of copper, but 30% the weight for a given diameter. All together, aluminum cable is half the weight of copper for the same ampacity. [2]

Tables - Copper

  1. Engineering Toolbox - [3]
  2. Powerstream - [4]

Copper Clad Aluminum (CCA)

Free Air

  • "Directly from 4-004(1)(a), you must maintain a cable spacing not less then 100% of the larger cable diameter" - [6]

22 Ga for D3D

  • At 24V we need 5A for the main power supply, so 22 ga should be good. 80C rating of [7]. Engineering Toolbox says 1 strand is good for 5A.

Discussion

  • What are the limits to motor startup current, and common house wire? See discussion at Wire Ampacity:

edit