Solar Silicon Production: Difference between revisions

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(Created page with "*About half of the embodied energy of PV panels goes into the production of solar cells themselves. Rest is frame etc. [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rN...")
 
 
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=PV Panels=
*About half of the embodied energy of PV panels goes into the production of solar cells themselves. Rest is frame etc. [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=what+fraction+of+embodied+energy+of+a+pv+panel+goes+into+the+production+of+the+solar+cell+by+itself&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]
*About half of the embodied energy of PV panels goes into the production of solar cells themselves. Rest is frame etc. [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=what+fraction+of+embodied+energy+of+a+pv+panel+goes+into+the+production+of+the+solar+cell+by+itself&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]
*If solar panel energy payback is now a cou
*If solar panel energy payback is now 1/2 year - then we need about 1 kW per watt of PV. [https://docs.nrel.gov/docs/fy24osti/88653.pdf]
*This means we can produce 200kW of PV from 100kW of PV every year. We double every 6 months!
*100kW is about 300 PV panels. About 2 panel per day production rate from available energy if we make the silicon from sand.
 
=Silicon Production=
*1 kg of solar grade silicon produces 2-4 kW of pv cells. [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=how+many+kw+of+pv+can+be+made+from+1+kg+of+solar+grade+silicon&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]
*300kWhr for 1 kg of solar grade silicon [https://seedfund.nsf.gov/centers/ceps/low-cost-one-step-production-of-solar-silicon-from-natural-quartzite/#:~:text=This%20process%20is%20inherently%20complex,and%20hydrochloric%20acid%20(HCl).]
*100kWhr to produce 1 kg of solar grade silicon [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=how+many+kwhr+does+it+take+to+produce+1+kg+of+solar+grade+silicon&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]
*Upgrading metallurgical grade can be done to achieve 5N silicon [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=is+99.999+pure+sufficient+for+solar+grade+silicon&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]. See Science Direct [https://www.sciencedirect.com/science/article/abs/pii/S0927024811006283]
*Chemistry - [https://pv-manufacturing.org/silicon-production/upgraded-metallurgical-grade-umg-silicon/]
*UMG achieves up to 20% [https://www.google.com/search?sxsrf=ALeKk026QG9BbsZl0rNsBS9KmerMgczY_w%3A1602863734253&source=hp&ei=dsKJX6q8DJDYsAXHkpG4Cw&q=what+efficiency+do+pv+panels+produced+with+upgraded+metallurgical+grade+silicon+achieve&btnK=Google+Search&oq=how+to+configure+nvidia+geforce+gtx+1650+super+on+linux+mint&gs_lcp=CgZwc3ktYWIQAzIFCCEQoAEyBQghEKsCMgUIIRCrAjoOCAAQ6gIQtAIQmgEQ5QI6DgguELEDEMcBEKMCEJMCOggILhDHARCvAToLCC4QsQMQxwEQowI6CAgAELEDEIMBOggILhCxAxCDAToFCAAQsQM6AggAOgQIABAKOgYIABAWEB46CAghEBYQHRAeOgcIIRAKEKABUMsQWOmzAWD8tAFoBnAAeACAAeQGiAGhS5IBDTExLjQ3LjMuMi42LTGYAQCgAQGqAQdnd3Mtd2l6sAEG&sclient=psy-ab&ved=0ahUKEwiqz4DcvLnsAhUQLKwKHUdJBLcQ4dUDCAk&uact=5]
 
=Upgraded Metallurgical Grade=
*"There are a number of UMG producers in the market providing a product that potentially could produce a cost advantage over competitors, inside and outside of the silicon-based PV industry. " - [https://www.pv-tech.org/wp-content/uploads/legacy-publication-pdfs/28e63c266c-advantages-and-shortcomings-of-umg-silicon-in-photovoltaic-device-production.pdf]
*"In summary, solar cells made from UMG-based material have the same features as any multicrystalline-based cells except for somewhat higher impurity
levels in the 100% UMG."  [In summary, solar cells made from UMG-based material have the same features as any multicrystalline-based cells except for somewhat higher impurity levels in the 100% UMG.]
*OMG! UMG! '''Compared to conventional polysilicon, it delivers a significant reduction in climate change emissions by over 20% and cuts the energy payback time by 50%.''' - [https://www.frontiersin.org/journals/photonics/articles/10.3389/fphot.2025.1544237/full]
*China took 10 years to exceed the world in pv - [China showed interest in PVs after 2000 and in a very short time (5–10 years), it built up a world-class industry surpassing all its Western competitors in terms of momentum and effectiveness]
*No new UMG since 2014 [https://www.frontiersin.org/journals/photonics/articles/10.3389/fphot.2025.1544237/full]
*Recycling can be big - [https://www.frontiersin.org/journals/photonics/articles/10.3389/fphot.2025.1544237/full]
 
=Links=
*[[Embodied Energy of PV]]

Latest revision as of 21:01, 26 May 2025

PV Panels

  • About half of the embodied energy of PV panels goes into the production of solar cells themselves. Rest is frame etc. [1]
  • If solar panel energy payback is now 1/2 year - then we need about 1 kW per watt of PV. [2]
  • This means we can produce 200kW of PV from 100kW of PV every year. We double every 6 months!
  • 100kW is about 300 PV panels. About 2 panel per day production rate from available energy if we make the silicon from sand.

Silicon Production

  • 1 kg of solar grade silicon produces 2-4 kW of pv cells. [3]
  • 300kWhr for 1 kg of solar grade silicon [4]
  • 100kWhr to produce 1 kg of solar grade silicon [5]
  • Upgrading metallurgical grade can be done to achieve 5N silicon [6]. See Science Direct [7]
  • Chemistry - [8]
  • UMG achieves up to 20% [9]

Upgraded Metallurgical Grade

  • "There are a number of UMG producers in the market providing a product that potentially could produce a cost advantage over competitors, inside and outside of the silicon-based PV industry. " - [10]
  • "In summary, solar cells made from UMG-based material have the same features as any multicrystalline-based cells except for somewhat higher impurity

levels in the 100% UMG." [In summary, solar cells made from UMG-based material have the same features as any multicrystalline-based cells except for somewhat higher impurity levels in the 100% UMG.]

  • OMG! UMG! Compared to conventional polysilicon, it delivers a significant reduction in climate change emissions by over 20% and cuts the energy payback time by 50%. - [11]
  • China took 10 years to exceed the world in pv - [China showed interest in PVs after 2000 and in a very short time (5–10 years), it built up a world-class industry surpassing all its Western competitors in terms of momentum and effectiveness]
  • No new UMG since 2014 [12]
  • Recycling can be big - [13]

Links