CEB Press Manufacturing Instructions: Difference between revisions

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#Redirect [[CEB Press/Manufacturing Instructions]]
=Overview=
 
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.
 
'''The entire fabrication procedure is contained in a master PDF file - [[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]'''
 
=Tools and Materials=
 
*'''Spreadsheet'''
 
<html><iframe width='800' height='500' frameborder='0' src='
 
https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AlpsBarfpPkzdHF1TmxZQnVTU1dxbGF1a0V3MmZfcUE&output=html
 
'></iframe>
</html>
 
*'''Edit'''
 
https://docs.google.com/spreadsheet/ccc?key=0AlpsBarfpPkzdHF1TmxZQnVTU1dxbGF1a0V3MmZfcUE
 
 
=Mechanical Fabrication=
The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.
==Steel Cut List==
*Cut the steel into the following lengths.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.
 
==Parts Fabrication==
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
*Please see [https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFdoblptQ2ZlUlBrQ3RHVHk5b1Rmd0E&output=html this spreadsheet] for what steel each step requires.
 
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]
 
===Shaker===
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>
 
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate]
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>
 
===Machine Core===
<ol><li value="10">[http://makeprojects.com/Project/Soil-Loading-Drawer/1724/1 Soil Loading Drawer]
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol>
 
===Main Frame Preparation===
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet]
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>
 
===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/CEB-Stretching-the-frame/1742/1 Stretch the frame]
<li>[http://makeprojects.com/Project/CEB-Frame-install-smaller-components-and-weld-spacers/1744/1 Weld the spacers]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
 
==Parts Assembly==
The purpose of this section is to assemble all of the parts you made in the '''parts fabrication''' section.
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]
 
==Paint==
# Cover the hydraulics and any other place that should not be painted.
# Check all external surfaces for sharp edges and smooth with angle grinder.
# Remove any surface rust with wire brush and / or sandpaper.
# Apply a thorough coating of paint to all steel surfaces.
# Allow 24 hours to dry before handling.
 
=Electronic Components Assembly=
 
#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
#[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2 Solenoid Driver v2]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]
 
=Final Machine Integration=
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set And Controller Box ]]
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
#[[CEB Press/Manufacturing Instructions/Code Upload|Code Upload]]
 
 
 
 
 
 
 
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Latest revision as of 05:43, 20 January 2012

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