CNCCMV2/Structure/Blocks: Difference between revisions

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=Fabricate Platform=
=Marking the Sleeve Bearing Mount Holes=


*[[Image: PlatformV2.jpg|300px]]
*Mark 6.5mm from the circumference of the 18mm hole for each sleeve bearing mount hole.


*[[File: PlatformV2.pdf]]
*Drawing a centerline may be helpful to measure along.


*Qty=1
=Drilling the Leadscrew Nut Mount Holes=


*Mark all holes using 2 datum edges in the L-shape.
*Match drill the leadscrew nut mount holes from the leadscrew nut to the block while the leadscrew nut is fitted inside the block for superior alignment.


*Drill all holes
*After drilling each hole, tap it and screw in an M5 screw for secure mounting for drilling and superior alignment.


=Fabricate X Major Block=
=M5 Pilot Holes=


*[[Image: XMajorBlockV2.jpg|300px]]
*All pilot holes to be tapped M5x0.8 should have a diameter of 4.5mm


*[[File: XMajorBlockV2.pdf]]
=Template-Component Clamping: Datum Edge Orientation=


*Qty=2
*When clamping templates and components for match drilling, ensure that the datum edges of the template are appropriately positioned relative to the component to be drilled.


'''X Major Block 1'''
=Fabricate Narrow Template=


*Mark all holes for the first block, noting the datum edge orientation.  
[[Image: NarrowTemplateV2.jpg|300px]]


*Drill all marked holes for the first block, but for the stepper shaft hole use a 1/8" dia bit instead of 22mm.
*[[File: NarrowTemplateV2.pdf]]


*Check compatibility between the first block and the stepper motor.
*Mark and drill.


*Tap the required holes.
=Fabricate Wide Template=


*Drill the stepper shaft hole to its correct diameter AFTER all X and Y Blocks are complete.
[[Image: WideTemplateV2.jpg|300px]]


'''X Major Block 2'''
*[[File: WideTemplateV2.pdf]]


*Mark all holes except the stepper mount and shaft holes.
*Mark datum lines for the Narrow Template.


*Drill all marked holes.
*Match drill with the Narrow Template.


*Match drill the stepper mount and shaft holes from X Major Block 1 to X Major Block 2, using the 12mm dia 200mm lg support shaft for alignment of the support shaft holes.
=Fabricate Platform=


*Check compatibility between the second block and the stepper motor.
*[[Image: PlatformV2.jpg|300px]]


*Tap the required holes.
*[[File: PlatformV2.pdf]]


*Drill the stepper shaft hole to its correct diameter.
*Qty=1


=Fabricate X Minor Block=
*Mark all holes using 2 datum edges.


*[[Image: XMinorBlockV2.jpg|300px]]
*Drill all holes


*[[File: XMinorBlockV2.pdf]]
=Fabricate X Block=
 
*[[Image: XMajorBlockV2.jpg|300px]]
 
*[[File: XMajorBlockV2.pdf]]


*Qty=2
*Qty=2


'''X Minor Blocks 1 and 2'''
*Match drill with the Wide Template.


*Mark all holes except the 6.35mm dia leadscrew hole.
*Mark the remaining holes.


*Drill all marked holes.
*Drill all holes to their appropriate diameters.
 
*Match drill the leadscrew hole from X Major Block 1 (stepper shaft hole) to X Minor Blocks 1 and 2.


*Tap required holes.
*Tap required holes.


=Fabricate Y Major and Minor Blocks=
*Qty=2


*[[Image: YMajorBlockV2.jpg|300px]]
*Match drill with the Wide Template.


*[[File: YMajorBlockV2.pdf]]
*Mark the remaining holes.


*Qty=1
*Drill all holes to their appropriate diameters.


*Mark all holes except the leadscrew nut, leadscrew nut mount, stepper shaft, and stepper mount holes.
*Tap required holes.


*Drill all marked holes.
=Fabricate Y Block=


*Match drill the leadscrew nut hole from the X Major Block 1 (stepper shaft hole) to the Y Major Block, using a 12mm dia support shaft for alignment.
*[[Image: YMajorBlockV2.jpg|300px]]


*Drill the leadscrew nut hole to its correct diameter.
*[[File: YMajorBlockV2.pdf]]
 
*Match drill the stepper shaft and stepper mount holes from X Major Block 1 (1/8" stepper shaft) to the Y Major Block, using a 12mm dia support shaft for alignment.
 
*Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Major Block, using the fit of the leadscrew nut inside the Y Major Block for alignment.
 
*Drill the stepper shaft hole to its correct diameter AFTER the Y Minor Block and Z Mount Block are complete.
 
=Fabricate Y Minor Block=
 
*[[Image: YMinorBlockV2.jpg|300px]]
 
*[[File: YMinorBlockV2.pdf]]


*Qty=1
*Qty=1


*Mark all holes except the leadscrew nut, leadscrew nut mount, leadscrew, and upper support shaft holes.
*Match drill with the Narrow Template.


*Drill all marked holes
*Match drill with the Wide Template.


*Match drill the leadscrew nut hole from the X Major Block 1 (6.35mm stepper shaft hole) to Y Minor Block, using a support shaft for alignment.
*Mark the remaining holes.


*Drill the leadscrew nut hole to its correct diameter.
*Drill all holes to their appropriate diameters.


*Match drill the leadscrew nut mount holes from the leadscrew nut to the Y Minor Block, using the fit of the leadscrew nut into the Y Minor Block for alignment.
*Tap required holes.
 
*Match drill the leadscrew and upper support shaft holes from Y Major Block to Y Minor Block, using a support shaft for alignment.


=Fabricate Z Mount Block=
=Fabricate Z Mount Block=
Line 113: Line 101:
*Qty=1
*Qty=1


*Mark all holes except the leadscrew nut, leadscrew nut mount, upper support shaft, top rear mount, and bottom rear mount holes.
*Match drill with the Narrow Template.


*Drill all marked holes.
*Mark the remaining holes.


*Match drill the leadscrew nut and upper support shaft hole from the Y Major Block (6.35mm stepper shaft hole) to the Z Mount Block.
*Drill all holes to their appropriate diameters.


*Drill the leadscrew nut hole to its correct diameter.
*Tap required holes.


*Match drill the leadscrew nut mount holes from the leadscrew nut to the Z Mount Block using the fit of the leadscrew nut into the Z Mount Block for alignment.
=Fabricate Z Block=
 
*Match drill the top rear mount and bottom rear mount holes from the Z Major Block to the Z Mount Block AFTER the Z Major and Minor Blocks are complete.
 
=Fabricate Z Major Block=


*[[Image: ZMajorBlockV2.jpg|300px]]
*[[Image: ZMajorBlockV2.jpg|300px]]
Line 133: Line 117:
*Qty=1
*Qty=1


*Mark all holes.
*Match drill with the Wide Template.


*Drill all marked holes, but use a 1/8" bit for the stepper shaft hole.
*Mark the remaining holes.


*Drill the stepper shaft hole to its correct diameter AFTER the Z Minor Block and End Mount Block are complete.
*Drill all holes to their appropriate diameters.


=Fabricate Z Minor Block=
=Fabricate End Mount Block=


*[[Image: ZMinorBlockV2.jpg|300px]]
*[[Image: EndMountBlockV2.jpg|300px]]


*[[File: ZMinorBlockV2.pdf]]
*[[File: EndMountBlockV2.pdf]]


*Qty=1
*Qty=1


*Mark all holes except the leadscrew, front mount, rear mount, and one of the support shaft holes.
*Match drill with the Narrow Template.
 
*Mark the remaining holes.
 
*Drill all holes to their appropriate diameters.


*Match drill the leadscrew, front mount, rear mount, and the missing support shaft hole from the Z Major Block to the Z Minor Block, using a support shaft for alignment.
*Tap required holes.


=Fabricate Spindle Block=
=Fabricate Spindle Block=
Line 159: Line 147:
*Qty=1
*Qty=1


*Match the mounting thru holes with End Mount Block
*Mark all holes


*Tap holes as necessary
*Drill all holes
 
=Fabricate End Mount Block=
 
*[[Image: EndMountBlockV2.jpg|300px]]
 
*[[File: EndMountBlockV2.pdf]]
 
*Qty=1
 
*Mark all remaining blind holes
 
*Tap holes as necessary

Latest revision as of 21:33, 18 May 2012

Marking the Sleeve Bearing Mount Holes

  • Mark 6.5mm from the circumference of the 18mm hole for each sleeve bearing mount hole.
  • Drawing a centerline may be helpful to measure along.

Drilling the Leadscrew Nut Mount Holes

  • Match drill the leadscrew nut mount holes from the leadscrew nut to the block while the leadscrew nut is fitted inside the block for superior alignment.
  • After drilling each hole, tap it and screw in an M5 screw for secure mounting for drilling and superior alignment.

M5 Pilot Holes

  • All pilot holes to be tapped M5x0.8 should have a diameter of 4.5mm

Template-Component Clamping: Datum Edge Orientation

  • When clamping templates and components for match drilling, ensure that the datum edges of the template are appropriately positioned relative to the component to be drilled.

Fabricate Narrow Template

NarrowTemplateV2.jpg

  • Mark and drill.

Fabricate Wide Template

WideTemplateV2.jpg

  • Mark datum lines for the Narrow Template.
  • Match drill with the Narrow Template.

Fabricate Platform

  • PlatformV2.jpg
  • Qty=1
  • Mark all holes using 2 datum edges.
  • Drill all holes

Fabricate X Block

  • XMajorBlockV2.jpg
  • Qty=2
  • Match drill with the Wide Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.
  • Tap required holes.
  • Qty=2
  • Match drill with the Wide Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.
  • Tap required holes.

Fabricate Y Block

  • YMajorBlockV2.jpg
  • Qty=1
  • Match drill with the Narrow Template.
  • Match drill with the Wide Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.
  • Tap required holes.

Fabricate Z Mount Block

  • ZMountBlockV2.jpg
  • Qty=1
  • Match drill with the Narrow Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.
  • Tap required holes.

Fabricate Z Block

  • ZMajorBlockV2.jpg
  • Qty=1
  • Match drill with the Wide Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.

Fabricate End Mount Block

  • EndMountBlockV2.jpg
  • Qty=1
  • Match drill with the Narrow Template.
  • Mark the remaining holes.
  • Drill all holes to their appropriate diameters.
  • Tap required holes.

Fabricate Spindle Block

  • SpindleBlockV2.jpg
  • Qty=1
  • Mark all holes
  • Drill all holes
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