Mini Wire Reel: Difference between revisions

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=Introduction=


[[Image: miniwirereel.jpg|500px]]
The objective is to keep a small wire neatly rolled and/or separate wires organized together.
=Action Info=


[https://www.amazonsupply.com/dp/B000H9FWNY/ref=sp_dp_g2c_asin Source: 1" Diameter, 72" Length, 6061T6 Aluminum Round Bar]
[https://www.amazonsupply.com/dp/B000H9FWNY/ref=sp_dp_g2c_asin Source: 1" Diameter, 72" Length, 6061T6 Aluminum Round Bar]
[https://www.amazonsupply.com/dp/B003U6I3AA/ref=sp_dp_g2c_asin 3/16" Dia, 72" Length, 6061T6 Aluminum Round Bar]


Cut it to length (ex. 100mm)
Cut it to length (ex. 100mm)


Drill two 6mm diameter holes; 1 hole spaced 10mm from the end and 1 hole spaced 60mm from the same end.
Drill two 6mm diameter holes; 1 hole spaced 10mm from the end and 1 hole spaced 60mm from the same end. It's better to drill larger diameter holes to give enough tolerance for the rod-bending to come.
 
Cut the thin aluminum rod to length (ex. 200mm) and bend it to form a C that fits inside the two holes of the larger diameter aluminum rod. Now bend the C slightly outward so that in order to fit it again, you need to bend the C inward each time.

Latest revision as of 22:51, 21 September 2012

Introduction

Miniwirereel.jpg

The objective is to keep a small wire neatly rolled and/or separate wires organized together.

Action Info

Source: 1" Diameter, 72" Length, 6061T6 Aluminum Round Bar

3/16" Dia, 72" Length, 6061T6 Aluminum Round Bar

Cut it to length (ex. 100mm)

Drill two 6mm diameter holes; 1 hole spaced 10mm from the end and 1 hole spaced 60mm from the same end. It's better to drill larger diameter holes to give enough tolerance for the rod-bending to come.

Cut the thin aluminum rod to length (ex. 200mm) and bend it to form a C that fits inside the two holes of the larger diameter aluminum rod. Now bend the C slightly outward so that in order to fit it again, you need to bend the C inward each time.