Yoonseo Log: Difference between revisions

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=Updates=
'''Left OSE on February 2013 in the aftermath of Nov 2012 conflict arising from zero sharing of CEB Press production profits, and also due in part by certain behaviour and comments by Marcin. Now starting an open hardware business - Open Tech Forever.''' [[User:YK|YK]] ([[User talk:YK|talk]]) 18:53, 19 February 2013 (CET)


New log at http://opentechforever.com/
=Past=
 
=Future=
 
Order steppernugs with onboard voltage regulator and header-configurable (or neutral-on) ENA and Reset pins so that the only pins needed to use are CLK, DIR, GND, VMOT instead of CLK, DIR, Reset, ENA, Vcc, GND, VMOT
 
Prepare [[CEB Press]] Electronics
 
Look into [[Speedy Metals]] [[Tool Steel]] selection
 
Get iron from [[Speedymetals]] for [[Boxed Way]]
 
Design Conduit
 
[[Computer Platform]]
 
Organize drill bits
 
Design [[Long Organizer]] (to hold lengths of stock metal/plastics/rubbers/other)
 
Design [[Adjustable Platform]]
 
[[Boxed Way]] [[Leadscrew]]s and [[Leadscrew Nut]]s
 
[[Boxed Way]] [[Shaft Coupling]]s
 
Mobile Tables
 
Fabricate aluminum [[Funnel]]
 
Order impact drivers and drills
 
CNC Mill V2
 
CNC Lathe
 
<<Health and Safety
 
First Aid and Emergency Response
 
Precision Machines
 
Electronics
 
Autonomous Machine Code
 
Computer Aided Manufacturing>>
 
Universal Power Supply (Inverter/Welder/Plasma Cutter/...)
 
Electric Motor
 
Induction Furnace
 
Encoder Test
 
Mini Clamp
 
Battery Holder
 
Visual Display Module
 
Software Dev
 
----
 
Computer/Server (info processing) Tech
 
Bioscience Devtech  Build/Get and Deploy
 
Chemical/Materials Science Devtech Build/Get and Deploy
 
Metal casting/forging Devtech Build/Get and Deploy
 
Semiconductor Tech
 
Laser Tech
 
Satellite/Telecom Tech
 
Energized Particle Tech
 
=November 2012=
 
Testing new log strategy...
 
==21/11/2012==
 
Sweiger trip with Gabi ([[CEB Press]], [[Caster]], [[Light Screen]])... done
 
[[CEB Press]] Electronics - Circuit Assembly... done
 
[[Terminal Case]]... that perfect tungsten end is really tough to get -_-
 
[http://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=5&ved=0CFgQFjAE&url=http%3A%2F%2Fwww.ehow.com%2Fhow_7772645_ball-tungsten-aluminum-welding.html&ei=vqGtUIWQHoaVyQGryoCICw&usg=AFQjCNEhLrqiJc4M1nhQxhWCnofr4rYgLw&cad=rja Ehow on Balling Tungsten]
 
[http://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&cad=rja&ved=0CDoQFjAB&url=http%3A%2F%2Fwww.millerwelds.com%2Fresources%2Farticles%2FTIG-gtaw-aluminum-tungsten-AC-controls%2F&ei=tqqtUIn4EMqFywGqt4CQBA&usg=AFQjCNG5Sg8s3r-2xCsijV9LMTp920MPGg Miller TIG Tips]
 
From [http://www.weldingtipsandtricks.com/tig-welding-supplies.html WeldingTipsandTricks]
stuck with 2% thoriated for a long time. It worked great ... but on A/C the tip kind of got jacked up at high amperage. I tried 1.5% and 2% lanthanated and learned that both work fine but the 2% lanthanated works great and even better on A/C. And For TIG inverters like the Miller Dynasty 200dx or the Lincoln Invertec v205t, it is Da shizz.
 
It holds up really well at high frequencies like 120-150 HZ.It stays sharp on DC too.
 
'''The only drawback is that is does not break easily...you have to cut it with a grinder.''' Duly noted. Thought I was doing something wrong by having to grind-cut the lanthanted but guess that's standard practice.
 
==20/11/2012==
 
Hablab Cleaning! Jacob is coming.
 
Make [[Terminal Case]]... Needs argon gas refill, new ceramic cups. Make a light tack weld. Then, starting from 1 end (but give enough space for the other aluminum walls), get a junction puddle (between baseplate and wall) then travel along junction edge. Filler adding technique is to insert the filler rod at the junction edge coming from the opposing direction as the weld. Keep the weld small and tight. If for some reason the weld turns big, skip it and do the junction puddle + edge travel again. You can grind off the big part and reweld the gap later.
 
When balling the tungsten before welding, set material-to-tungsten electron % higher and the current lower instead of just increasing the current. This will keep the copper plate cooler while still heating-balling the tungsten correctly. Make sure that the end of the tungsten is a ball.
 
Make [[PCB Mount]]...
 
==19/11/2012==
 
Make [[Hall Effect Sensor Module]] x2... done
 
Test [[Hall Effect Sensor Module]] x2... done, both operational.
 
Make [[Solenoid Driver]]... done
 
Prepare for making [[Terminal Case]]... done
 
Organizing personal information at [[Yoonseo Kang]]...
 
Organizing development webpage at [[Open Source Technologies]] and adding material supplier links...
 
[http://www.sciencedirect.com/science/article/pii/S0924013608002094 Coconut Oil Tests as Cutting Fluid]
 
[[File: cococutting.pdf]]
 
[http://www.jeepforum.com/forum/f37/drilling-taping-machining-coconut-oil-699831/ Coco Cutting Fluid, Forums]
 
Ordering Coconut Oil... done Haha! This will be fun! You can eat it, you can machine with it!
 
Safety and health is incredibly important at the minor level because hazards that take off years off your life are actually cutting, say, 5 years of living in *the future*, at which point you can be doing things x10000%+ higher quality and faster than you are doing now. Furthermore, you would be missing out on 5 years of health and safety innovation in *the future* which could further extend longetivity and ability by orders of magnitude more. Critical stuff. Don't miss out. Safety and health gives you a lot more than you might realize, and you don't notice that you haven't been seriously injured so it doesn't enter your mind that much. Chronically underestimated factor of life...
 
Ordering earmuffs (we are darn low on these, and disposable earplugs aren't that great as a cluttery consummable)... done
 
==18/11/2012==
 
Deploying [[Magdrill]] x2... done
 
Design [[Boxed Way]] machined dimensions...
 
Order aluminum flat for [[Hall Effect Sensor Module]] x2... done
 
Prepare [[Terminal Case]] welding for [[CEB Press]]...
 
Organize [[Drill Bit]]s...
 
Ordering [[Label]]s... done
 
==17/11/2012==
 
[[Hablab]] Ground Insulation Day
 
Documentation feedback for Chris Olah regarding www.implicitcad.org... done
 
==16/11/2012==
 
Upload [[Tooling Plate]] Documentation... done
 
Make [[Surface Grinder]] Video... done
 
[[Power Cube VII]] Electronics... awaiting someone to mount battery, solenoid and reveal 2AWG copper stranded wire
 
Upload [[Surface Grinder]] Video... done
 
Ordering [[Hall Effect Sensor]]... done
 
Stove sealing - Cement the gasket to the front top frame... done
 
Asking Andy about submersible pump wiring splice... done
 
Ask Josh about any available 120VAC/240VAC hydraulic power supplies... done
 
[[Website Setup]] Documentation
 
Get [[ImplicitCAD]] to [[Inkscape]] with [[Gcodetools]] for gcode toolchain working error-free... done
 
==15/11/2012==
 
Make [[Tooling Plate]]... done
 
Ordering [[Steppernug]] x6... done


[http://www.practicalmachinist.com/vb/cnc-machining/endmill-slipping-collet-244933/ Preventing Collet Slip]
[http://opensourceecology.org/wiki/Yoonseo_Log_1_2013 Yoonseo Log 1/2013]


==14/11/2012==
[http://opensourceecology.org/wiki/Yoonseo_Log_12_2012 Yoonseo Log 12/2012]


Organize [[CEB Press]] Electronics Materials... done.
[http://opensourceecology.org/wiki/Yoonseo_Log_11_2012 Yoonseo Log 11/2012]
 
[[CNC Torch Table]] V2 Test 1... Y Axis jog test success. Needs 2 more steppernugs for complete control. y axis gear setscrew needs tightening.
 
Design [[C Clamp]] with linear interface for [[Hall Effect Sensor Module]]... done. Might end up better to just use off-shelf C-Clamps despite 2-piece assembly until [[C Clamp]] fabrication efficiency increases.
 
Contact Chris Olah about [[ImplicitCAD]] use instructions... done
 
Ordering [[Power Supply]]... done
 
Contacting Darren about [[Steppernug]]... done
 
Ordering [[Solderable Breadboard]]... done
 
Ordering [[LED]]s and [[MOSFET]]s... done
 
Test [[ImplicitCAD]]... done
 
Test [[Gcodetools]]... [[Inkscape]] internal errors?!
 
Ordering small [[C Clamp]]s... done
 
Designing [[Funnel]]...done
 
Ordering [[Aluminum]] [[Tube]]... done
 
Fixing Ubuntu Shutdown... no good [[File: grubexamplefix.txt]] sudo shutdown -P now
 
Ordering [[Aluminum]] [[Sheet]]... done
 
Ordering [[Gasket]] for [[Stove]]... done
 
==13/11/2012==
 
[[CEB Press]] Electronics Coordination 1:30pm with Marcin... done
 
[[Power Cube VII]] Electronics... needs more touch safe terminal blocks
 
Laundry trip... done
 
Battery bank is too low for workshop use...
 
Organized Workshop with Drawers
 
Ordering touch safe [[Terminal Block]]s... done
 
Ordering iron for [[Boxed Way]]... done
 
Ordering [[Flashlight]]s...done
 
==12/11/2012==
 
[[Power Cube VII]] Production Run with Others Day 2...
 
[[CNC Electronics]] Wiring... done
 
[[Computer to Microcontroller]] troubleshooting...
 
http://code.google.com/p/processing/issues/detail?id=151
 
http://stackoverflow.com/questions/6459042/processing-how-to-write-to-the-serial-port
 
[[CNC]] troubleshooting... success.
 
Documentation spree.
 
[[Tooling Plate]] [[Fabrication Drawing]]
 
==11/11/2012==
 
[[Power Cube VII]] Production Run with others
 
[[CNC Electronics]] Mounting... done
 
Personal reminder that the [[Boxed Way]] module can be used as linear guides for [[Lathe]]
 
Ordering [[Annular Cutter]]s... done
 
Began [[Computer Platform]]
 
[[CNC Electronics]] [[Wiring]]...
 
==10/11/2012==
 
[[Power Cube VII]] Materials Preparation with Tom and Marcin... done
 
[[Bandsaw]] blade replacing with Kavitha... done
 
[[Power Cube VII]] Production Run Preparation... done
 
[[Bandsaw]] blade replacement video... done
 
Use Gparted with a live cd or usb in order to repartition your computer's internal hard drive.
 
Began [[Adjustable Platform]]
 
Designing [[Caster]]... done
 
==9/11/2012==
 
Ordered [http://www.amazon.com/gp/product/B008I1ILRC/ref=oh_details_o00_s00_i00  Portable Light]
 
[[CNC Electronics]] Wire to Terminal Tech... tinned wire vs fork connector resolved...
 
[[CNC Electronics]] Intra-connection Tech... male/female headers with twist connectors for now...
 
Analyzed on-site cordless chuck drills... no good. low torque and frustrating battery removal
 
Ordering [[Gloves]]... done
 
Documenting [[Extension Cord]] assembly... done
 
==8/11/2012==
 
Fabricate [[PCB Mount]] compressors... done
 
Install PCB Mount compressors... done
 
Deploying organizing drawer shipment... done
 
More drawers... ordered.
 
CNC Electronics Wiring Prep... heatsinks mounted, mounting holes drilled.
 
Ordering mcmaster-carr shipment (edge finders, iron for [[Tooling Plate]], cable gland and rubber rod for [[Terminal Case]])... done
 
==7/11/2012==
 
Ordering LIN steppers... done
 
Fabricating stove interface...done
 
Deploying (installing) stove door... done
 
Documenting stove door at [[Modular Stove Fabrication Procedure]]... done
 
Deploying extension cord shipment... done
 
Wrapping up hospital bill... itemization sheet on its way from hospital.
 
Ordering measuring tapes... done
 
Ordering wire... 18 gauge 500' red, 500' black ordered.
 
https://en.wikipedia.org/wiki/Nichrome
 
PCB Mount HDPE Plate cutting... done
 
Ordering hex to chuck converters... done
 
[[PCB Mount]] Mounting concept... done
 
Researching iron suppliers... mcmaster-carr is a supplier (http://www.mcmaster.com/#iron-sheets/=k2j66h)
 
http://www.wwgoa.com/articles/one-great-tip/do-i-really-need-an-impact-driver/
 
http://toolguyd.com/you-can-use-an-impact-driver-to-drill-holes-but-should-you/
 
http://www.familyhandyman.com/DIY-Tools---Tips/DIY-Tools/Power-Tools/choosing-the-best-impact-driver/View-All
 
http://www.candlepowerforums.com/vb/showthread.php?258999-NiMh-AA-Powered-LED-light-Current-Draw
 
http://batteryuniversity.com/learn/article/serial_and_parallel_battery_configurations
 
==6/11/2012==
 
240VAC Extension Cord... done
 
Food trip with Parker... done
 
TIG Welding Setup Video... done
 
CNC Torch Table mechanical assembly finishing... done
 
Ordering more winterwear... done
 
Ordering screwdrivers... done
 
Powercube Troubleshooting with Graham... fixed. The fuse was loose.
 
==5/11/2012==
 
Sweiger Trip for powercube/lathe accessories + stove metal. Done. Sweiger does not supply or have connections for iron.
 
Ordering more extension cords... 25ft x3, 50ft x2, 100ft x1 (Yellow Jacket from Amazon)... done
 
Ordering mass discrete component organizers... done
 
Wrapping up hospital bill... no response, message left.
 
Saw Blade Store response to order question... done. they were just confused with billing/shipping addresses
 
Septic system troubleshooting... fixed.
 
==4/11/2012==
 
Group clean Hablab!
 
Pictures for [[Light Screen]], [[Trencher]], [[Flashlight Mount]]
 
Light Screen from Josh missing a few parts - must search in Tristan's car...
 
[[CNC Torch Table]] Steppers' electronics interface wired up.
 
Set up camera tripod
 
[[Terminal Case]] interface with PCB mount...
 
Ordering HDPE plate for CNC electronics... done
 
==3/11/2012==
 
[[Tooling Plate]] fabrication preparation...
 
[[Terminal Case]] V3 welding... done - TIG welding aluminum isn't TOO hard...
 
We'll need to recharge our argon canister soon. Medium size canister is easier to transport, but must price check on medium and large refills.
 
Design, prototype, documentation [[Thermal Shield]] for TIG welding... done, done, and done
 
Preparing for next sweiger trip. Lathe/powercube accessories, iron for tooling plate, metal for stove door, pure argon gas refill... done
 
Must order edge finder (ex. from mcmaster-carr), but waiting on further items to optimize shipping.
 
Husking Walnuts!
 
http://www.cnccookbook.com/MTLatheCNCAccuracy.htm
 
http://www.gearsolutions.com/article/detail/5663/the-details-of-ductile-iron
 
[[Hinge]] redesign for stove
 
==2/11/2012==
 
New stove door design... mostly done.
 
Ordered aluminum bar for [[Terminal Case]] V3 construction (with welded seams for rigidity and waterproofing)
 
Tested and documented [[Trencher]] V1.5 with Aaron. It works pretty good!
 
Began TIG welding [[Terminal Case]]. Started using filler rod for the first time. The aluminum gets HOT. Don't touch it, even with gloves you will get burned. Cannot TIG weld continuously without heat shield. Must design heat shield for hand.
 
We need more 240VAC extension cords. Must order male and female plugs, as well as more large 3-strand wire.
 
Ordered 2 bandsaw blades
 
http://www.stepperworld.com/Tutorials/pgBipolarTutorial.htm
 
Stepper Motor considering: bipolar super torque steppers from Lin Engineering (http://www.linengineering.com/LinE/contents/stepmotors/5818.aspx)
 
Flexible shaft coupling considering: from http://www.mcmaster.com/#standard-shaft-couplings/=jzypil
 
Plan: organize drill bits
 
Plan: work on improving flashlight mount - magnetic mounting, adjustable angle
 
==1/11/2012==
 
TIG Welding tests... still no good. Grinded the aluminum and reduced the length of tungsten alloy tip sticking out to 1/8" but instead of puddling properly the aluminum totally melts underneath a film of oxide...
 
Bandsaw blade ordering [Emailed Parker and Marshall for previous bandsaw blade source]...
 
Thiel Fellowship monthly review... done
 
Thiel Fellowship annual update... done
 
Sweiger trip with Gabi for farmer's bank credit card form, powercube materials and TIG welding troubleshooting... success, success and success.
 
TIG welding aluminum test... success! Minor change was to mount the tungsten collet in the opposite direction. The major change was to ball the end of the tungsten by applying some high current 150-200A at ~50% AC balance to the tungsten tip but using copper plate.
 
Prototyped flashlight mount.
 
=Past=


[http://opensourceecology.org/wiki/Yoonseo_Log_2012 Yoonseo Log 2012]
[http://opensourceecology.org/wiki/Yoonseo_Log_10_2012 Yoonseo Log 10/2012]


[http://opensourceecology.org/wiki/Yoonseo_Log/Archives <2/2012]
[http://opensourceecology.org/wiki/Yoonseo_Log/Archives Yoonseo Log <2/2012]


[[Category:Personal Logs]]
[[Category:Personal Logs]]

Latest revision as of 17:53, 19 February 2013

Left OSE on February 2013 in the aftermath of Nov 2012 conflict arising from zero sharing of CEB Press production profits, and also due in part by certain behaviour and comments by Marcin. Now starting an open hardware business - Open Tech Forever. YK (talk) 18:53, 19 February 2013 (CET)

Past

Yoonseo Log 1/2013

Yoonseo Log 12/2012

Yoonseo Log 11/2012

Yoonseo Log 10/2012

Yoonseo Log <2/2012

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