Open Source Plastic SLS 3D Printer: Difference between revisions

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==Basics==
=Basics=
 
*Part of the [[Open Source Digital Fabrication Construction Set]]
- Part of the [[Open Source Digital Fabrication Construction Set]]
*A Selective Laser Sintering or SLS 3D Printer
 
*Essentially uses a laser to melt powder into the desired object
- A Selective Laser Sintering or SLS 3D Printer
 
- Essentially uses a laser to melt powder into the desired object
 
 
 
 


=Used For=
=Used For=
 
*Very Complex Plastic Parts  
- Very Complex Plastic Parts  
*Very Precise Plastic Parts
 
*Ultrafast Print Speeds
- Very Precise Plastic Parts
*Better Structual Properties than Unannealed FDM Prints
 
*Multiple small parts in large batches (possibly utilizing a batch box)
- Ultrafast Print Speeds
*Printing without needing a filament maker; only a plastic powderizer is needed
 
- Better Structual Properties than Unannealed FDM Prints
 
 
 
 


=Industry Standards=
=Industry Standards=
 
*[https://www.digits2widgets.com/nylon-sls-3d-printing/ This larger Industrial Design]
- [https://www.digits2widgets.com/nylon-sls-3d-printing/ This larger Industrial Design]
*[https://www.sinterit.com/ This Desktop Design]
 
*[https://formlabs.com/3d-printers/fuse-1/ Formlabs Fuse S1]
- [https://www.sinterit.com/ This Desktop Design]
 
- [https://formlabs.com/3d-printers/fuse-1/ Formlabs Fuse S1]
 
 
 
 


=Existing Open Source Designs=
=Existing Open Source Designs=
 
*
-
 
 
 
 


=Minimum Viable Product=
=Minimum Viable Product=
 
*Modular
- Modular
*Precise
 
*Fast
- Precise
*Ultra Low Layer Height
 
- Fast
 
- Ultra Low Layer Height
 
 
 
 


=Basic Design=
=Basic Design=
 
*A cube/rectangular prism is gradually filled with powder (precise layer by precise layer)
-
*In between each layer being filled, a laser (moved either on a gantry or woved with optics) traces a 2D sliced image on each layer
 
*This gradually buils up the object
 
*The powder not used for the part allows for a built in support structure (unlike sla or fdm machienes)
 
*Once done the part (and possible a printed ''part box") are lifted out and powder is brushed+blown+vacuumed away in a device similar to a sandblasting cabinet or laminar flow hood
 


=BOM=
=BOM=
 
*
-
 
 
 
 


=See Also=
=See Also=
 
*
-
 
 
 
 


=Useful Links=
=Useful Links=
 
*[https://www.youtube.com/watch?v=NMTWaILSdd0 This video has a good basic overview]
- [https://www.youtube.com/watch?v=NMTWaILSdd0 This video has a good basic overview]
*[https://www.youtube.com/watch?v=Q8al0846stk This video has a good video of a workflow using these printers]
 
*[https://www.youtube.com/watch?v=165Ql-T09SE This video showed an intresting method of stacking parts]
- [https://www.youtube.com/watch?v=Q8al0846stk This video has a good video of a workflow using these printers]
*[https://www.youtube.com/watch?v=bEU8XMEHsvA A short video showing how unsealed SLS Nylon Parts Age]
 
*[https://www.youtube.com/watch?v=IrFYt3uUdrI&t=653s This is an in depth interview ~20min long on Formlab's Fuse 1 SLS]
- [https://www.youtube.com/watch?v=165Ql-T09SE This video showed an intresting method of stacking parts]
 
- [https://www.youtube.com/watch?v=bEU8XMEHsvA A short video showing how unsealed SLS Nylon Parts Age]
 
- [https://www.youtube.com/watch?v=IrFYt3uUdrI&t=653s This is an in depth interview ~20min on Formlab's Fuse 1 SLS]

Latest revision as of 16:38, 9 June 2018

Basics

Used For

  • Very Complex Plastic Parts
  • Very Precise Plastic Parts
  • Ultrafast Print Speeds
  • Better Structual Properties than Unannealed FDM Prints
  • Multiple small parts in large batches (possibly utilizing a batch box)
  • Printing without needing a filament maker; only a plastic powderizer is needed

Industry Standards

Existing Open Source Designs

Minimum Viable Product

  • Modular
  • Precise
  • Fast
  • Ultra Low Layer Height

Basic Design

  • A cube/rectangular prism is gradually filled with powder (precise layer by precise layer)
  • In between each layer being filled, a laser (moved either on a gantry or woved with optics) traces a 2D sliced image on each layer
  • This gradually buils up the object
  • The powder not used for the part allows for a built in support structure (unlike sla or fdm machienes)
  • Once done the part (and possible a printed part box") are lifted out and powder is brushed+blown+vacuumed away in a device similar to a sandblasting cabinet or laminar flow hood

BOM

See Also

Useful Links