EDM: Difference between revisions

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*Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [https://www.mcmaster.com/#8864k71/=1ceszx4]
*Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [https://www.mcmaster.com/#8864k71/=1ceszx4]
*Voltage is 50-300V. Current for 1" cut below is 35A.
*Voltage is 50-300V. Current for 1" cut below is 35A.
*1 pound of wire used per hour to cut a 1/2" hole in a 3" piece of hard metal. - [https://www.mmsonline.com/articles/the-hidden-cost-of-edm-wire-consumption]


=BOM=
=BOM=

Revision as of 17:19, 14 April 2018

Electric Discharge Machining. It is simply a spark between a wire and a workpiece. It does super precise cutting and small hole drilling in electrically-conductive materials.

About

  • Uses 0.25 mm brass wire for cutting, Mcmaster has 0.5 mm wire - $30/lb - [1]
  • Voltage is 50-300V. Current for 1" cut below is 35A.
  • 1 pound of wire used per hour to cut a 1/2" hole in a 3" piece of hard metal. - [2]

BOM

  • EDM wire - $40 for 6 lb - [3]

YouTube

  • DIY, cuts 1" stainless at 2 mm/min - [4]. Howto - [5]

Resources

  • There are many EDM DIY builds out there.
  • There's a book on DIY EDM machines - [6]. Youtube - [7]. Books and circuit boards are available - [8]