May Production Plan: Difference between revisions
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*Mount Power Cube on Tractor | *Mount Power Cube on Tractor | ||
*Connect Hoses | *Connect Hoses | ||
*Rumble!! | |||
**Test flat ground | |||
**Test slopes | |||
**Determine speed | |||
**Determine hydraulic pump requirements | |||
'''Order Outstanding Components''' | '''Order Outstanding Components''' | ||
*Order Power Beyond Fittings (4 sets) - [https://www.surpluscenter.com/item.asp?catname=&item=9-4895-B] | *Order Power Beyond Fittings (4 sets) - [https://www.surpluscenter.com/item.asp?catname=&item=9-4895-B] | ||
*Order 2 more CEB main cylinders | *Order 2 more CEB main cylinders | ||
*Local: | |||
**Thread tape, bandsaw blades, | |||
'''Build Hydraulic tanks''' | '''Build Hydraulic tanks''' | ||
*Work on 3 at a time | *Work on 3 at a time | ||
*Grind tanks down to clean | *Grind tanks down to clean, including fuel tanks | ||
*Clean edges and bungs | *Clean edges and bungs | ||
*Ream any necessary holes | *Ream any necessary holes | ||
Line 41: | Line 48: | ||
*Tack everything | *Tack everything | ||
*Weld | *Weld | ||
*Assemble | *Assemble tank | ||
'''Prepare Hydraulic system components''' | |||
*Mount suction strainer in tank | |||
*Mount suction strainer fittings up to 3/4" hose barb | |||
*Cut hose to size | |||
*Mount breather cap | |||
*Assemble return line filter assembly | |||
'''Prepare Fuel Tank''' | |||
*Torch filler cap | |||
*Drill screw holes for filler cap | |||
*Determine fuel line orientation - with Chris | |||
*Torch hole for fuel line | |||
*Weld fuel hole bung | |||
*Weld bottom and top onto fuel tank | |||
'''Prepare Engine and Pump Mounting''' | '''Prepare Engine and Pump Mounting''' | ||
Line 50: | Line 73: | ||
*Cut plate for hydraulic pump | *Cut plate for hydraulic pump | ||
*[1] Cut angle for Power Cube Mount | *[1] Cut angle for Power Cube Mount | ||
'''Prepare Electrical System Components''' | '''Prepare Electrical System Components''' | ||
Line 64: | Line 78: | ||
*[4] Cut lugs | *[4] Cut lugs | ||
*[4] Drill lugs | *[4] Drill lugs | ||
*Prepare battery to solenoid | *Prepare battery to solenoid cable | ||
*Prepare solenoid to starter | *Prepare solenoid to starter cable | ||
* | *Select solenoid location, drill frame, and attach solenoid to frame | ||
*Prepare charging wire, attach charging wire extension to engine | |||
*Prepare | *Select location for starter switch | ||
*Draw diagram of starter switch | |||
*Purchase starter switches | |||
*Prepare kill wire to switch | |||
* | * | ||
Revision as of 16:06, 16 June 2011
Strategy:
- List steps in order of duty – Power Cube to Tractor to CEB press
- Assess capacity required
- Allocate tasks to 6 fabricators and local shop
- List risks and recovery plans
- Assess daily, before and after workday
Power Cube Tasks
Shake Down Motor Size
- Start with Power Cube mounting. Measure Power Cube and location of mount
- [2] Cut Mount – 1/4x4 by appropriate measurement
- [2] Drill Mounts – 2 holes on ends each
- Transfer punch mount hole locations for top and bottom mount
- Mark mount hole locations on other side of beams
- Weld Mount eye on bottom of Power Cube
- Weld mount eye on bottom Power Cube Mount
- Mag drill holes in frame -
- Mount Power Cube on Tractor
Test Power Cube
- Move PC with tractor I
- Mount Power Cube on Tractor
- Connect Hoses
- Rumble!!
- Test flat ground
- Test slopes
- Determine speed
- Determine hydraulic pump requirements
Order Outstanding Components
- Order Power Beyond Fittings (4 sets) - [1]
- Order 2 more CEB main cylinders
- Local:
- Thread tape, bandsaw blades,
Build Hydraulic tanks
- Work on 3 at a time
- Grind tanks down to clean, including fuel tanks
- Clean edges and bungs
- Ream any necessary holes
- Lay out 3 sets on welding table
- Close off bungs with fittings
- Tack everything
- Weld
- Assemble tank
Prepare Hydraulic system components
- Mount suction strainer in tank
- Mount suction strainer fittings up to 3/4" hose barb
- Cut hose to size
- Mount breather cap
- Assemble return line filter assembly
Prepare Fuel Tank
- Torch filler cap
- Drill screw holes for filler cap
- Determine fuel line orientation - with Chris
- Torch hole for fuel line
- Weld fuel hole bung
- Weld bottom and top onto fuel tank
Prepare Engine and Pump Mounting
- Assess fittings for hydraulic pump
- Put fittings on hydraulic pump
- Cut plate for Engine Mount
- Cut plate for hydraulic pump
- [1] Cut angle for Power Cube Mount
Prepare Electrical System Components
- [4] Cut lugs
- [4] Drill lugs
- Prepare battery to solenoid cable
- Prepare solenoid to starter cable
- Select solenoid location, drill frame, and attach solenoid to frame
- Prepare charging wire, attach charging wire extension to engine
- Select location for starter switch
- Draw diagram of starter switch
- Purchase starter switches
- Prepare kill wire to switch
Weld Mufflers – do 8 more
- Secure 8 close nips, 1”
- Secure 8 elbows, 1”
- Cut 2 rings – flange and end piece of large tube
- Grind and ream rings
- Prepare 1 washer – 1/2” - for closing inner tube
- Prepare 1 closure of washer
- Mark pattern for muffler flange
- Torch muffler flange, use #1 torch head
- Procure gasket material for mufflers
May Production Run New Generator Tasks
May Production Run Generator Tasks